TABLE OF CONTENTS
0.0SAFETY AND WARNINGS
0.1safety instructions
0.2safety precautions
0.3decals
1.0RECEIPT OF EQUIPMENT
1.1inspection
1.2unpacking and handling
1.3tools
2.0INSTALLATION
2.1ventilation
2.2foundation requirements
2.3piping
2.4electrical installation
2.5outdoor sheltered
3.0INTELLISYS®
3.1intellisys controls
3.2display screen
3.3current status
3.4main menu
3.5operator setpoints
3.6options
3.7sensor calibration
3.8alarm history
3.9warnings
3.10alarms
4.0SCHEDULED PREVENTATIVE MAINTENANCE
4.1maintenance schedule
4.2maintenance records
4.3maintenance procedures
4.4inlet air filter
4.5coolant filter
4.6coolant
4.7separator tank scavenge screen/orifice
4.8coolant separator element
4.9cooler cores (cleaning)
4.10motor lubrication
4.11long term storage
4.12coolant/lubricant changeout
4.13intellisys removal
4.14coolant hoses
4.15fluid and vibration monitoring
4.16coolant sampling procedure
5.0SYSTEMS
5.1general system information
5.2air cooled compressors
5.3coolant system
5.4compressed air system
5.5coolant/air separation system
5.6electrical system
5.7stepper motor inlet control
5.8capacity control system
5.9automatic start/stop control
5.10remote start/sto
6.0TROUBLESHOOTING
2
7.0OPTIONS
7.1power outage restart option
7.2sequencer
7.3low ambient
7.4separator
7.5separator
7.6high dust filter
7.7lead/lag cycle length
7.8schedule start/stop
7.9remote load/unload
7.10modbus
7.11integral sequencing
8.0REFERENCE DRAWINGS
8.1electrical schematic, star delta
8.2foundation plan, 125/150 HP, A/C - Single Stage
8.3foundation plan, 200 HP, A/C - Single Stage
8.4foundation plan, 125/150 HP, W/C - Single Stage
8.5foundation plan, 200 HP, W/C - Single Stage
8.6foundation plan, 125/150 HP, A/C - Two Stage
8.7foundation plan, 200 HP, A/C - Two Stage
8.8foundation plan, 125/150 HP, W/C - Two Stage
8.9foundation plan, 200 HP, W/C - Two Stage
8.10flow schematic, A/C - Single Stage
8.11flow schematic,
8.12flow schematic,
8.13flow schematic, A/C - Two Stage
8.14flow schematic,
8.15flow schematic,
8.16typical system flow diagrams
9.0WATER QUALITY RECOMMENDATIONS
10.0MAINTENANCE RECORD
Weight | See foundation plan, Section 8.0 | |
Cooling Air Flow | See foundation plan, Section 8.0 | |
Ambient Temperature Limits | 35°F to 115°F | |
........................................................................... | ((2°C to 46°C) | |
Coolant | Factory Filled SSR Ultra Coolant | |
Coolant Change | 8000 hours or two years | |
............................................................ | whichever comes first | |
Coolant Capacity |
|
|
125/200 HP |
| |
Single Stage | 23.0 gallons (87.4 liters) | |
100 HP (75 KW) - |
|
|
Two Stage | 22.0 gallons (83.3 liters) | |
| ||
Two Stage | 30.0 gallons (113.6 liters) | |
Discharge Temperature Limit | 228°F (109°C) | |
Power Inlet Wiring | Recommended conduit: | |
............................metallic flexible Greenfield, or equivalent | ||
Tools | U.S. standard and metric | |
................................... | are required to perform maintenance | |