Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW technical manual Remote START/STOP

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EXAMPLE 3

The operator selects an unloaded run time of 10 minutes in the OPTION routine and starts the compressor. The unit runs loaded 12 minutes and then unloads.

After 12 minutes of running, the 10 minute mandatory run-time for timer “A” has been met but the compressor must continue to run unloaded an additional 10 minutes to satisfy timer “B”.

After 10 minutes of unloaded run time, the compressor is stopped automatically and the total run time was 22 minutes.

5.10 REMOTE START/STOP

When starting the compressor from the remote location, the Start button must be held depressed for approximately 2 seconds to activate the remote start function and then released within a maximum of 7 seconds or a Remote Start Failure alarm will occur.

!WARNING

The remote start/stop option allows the operator to control the compressor from a remote mounted start/stop station.

Two different switches can be wired to the controller for remote start/stop. (Refer to Electrical Schematic 8.1 for wiring locations). The switches are customer supplied and must be of momentary type. The stop switch contacts are normally closed and the start switch contacts are normally open.

This machine is remote start and stop equipped.

May start or stop at anytime.

Can cause severe injury or death.

Disconnect power before servicing.

Lock and tag out.

See Operators / Instruction Manual.

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Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Tools InspectionIngersoll-Rand Company Davidson, North Carolina Unpacking and HandlingPerformance will be affected VentilationFoundation Requirements Never elevate the compressor unitDischarge Piping with Aftercooler ROTARY-RECIP in Parallel Moisture Content of Compressed AIRPiping Do not use the compressor to support the discharge pipeRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckIntellisys Operating Instructions Electrical InstallationHasp Lever TAG KEY Lock FAN MotorOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysStop Power on LightIntellisys Controls Emergency Stop StartCurrent Status Items Display ScreenCurrent Status Intellisys DiagramOperator Panel Flow FigureOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Sensor Calibration Items Alarm HistorySensor Calibration Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Number of Running HOURS, Whichever Occurs First Maintenance ScheduleMaintenance Records Maintenance ProceduresElements Inlet AIR FilterCoolant Filter 200 HP/132-160 KW Requires 2 ElementsHot coolant can cause severe injury CoolantItems Required Coolant DrainSeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant 125/200 HP Coolant Separator ElementTank cover bolt torque values Recommended Bolt Tightening Cross PatternCoolant Coolers Cooler Cores CleaningAftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationHazardous voltage. Can cause severe injury or death Motor Bearing Maintenance Stored UnitsMotor Lubrication Recommended Motor GreaseController Removal Long Term Storage GeneralIntellisys Removal ToolsRemoval InstallationCoolant Sampling Procedure Coolant HosesCooling FAN Motor AIR Cooled Compressors Design TemperaturesGeneral System Information Coolant CoolerElectrical System Compressed AIR System The air system is composedCOOLANT/AIR Separation System OperationAutomatic Unloaded Start STAR-DELTA Type StarterStepper Motor Inlet Control Capacity ControlFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Separator DELTA-P Solenoid Power Outage Restart OptionSequencer LOW AmbientModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Parameter Concentration Frequency of Analysis ScaleCorrosion FoulingPage Alkalinity ppm Temperature FTotal dissolved solids ppm Hardness ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record