Ingersoll-Rand 100-200 HP/75-160 KW technical manual Display Screen, Current Status Items

Page 20

3.2 DISPLAY SCREEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- CURRENT STATUS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Package Discharge Temp

 

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

 

 

 

 

103°F

 

 

 

 

 

P S I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running Loaded

 

 

 

 

 

Airend Discharge Temp

 

 

 

Mode: MOD/ACS

 

 

 

 

 

193°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN MENU

The display screen is divided into three functional areas, as seen in the typical CURRENT STATUS screen shown here.

The left side continuously shows the package discharge pressure in large numbers, with the line directly below the numbers showing the running condition of the machine, and the line below that showing the present mode of operation.

The right side shows various items or lists such as the machine’s CURRENT STATUS readings, the MAIN MENU, the OPERATOR SETPOINTS list, etc. Any of the lists can be moved up or down by pressing the arrow buttons to the right of the screen. The small arrow(s) displayed in the upper right corner of the screen indicate when you can move up (designated by

arrow head pointing up) and/or down (designated by arrow head pointing down) through a list. The arrow buttons are also used to change an individual item’s value. At certain times, items and/or their values are “highlighted”. This means they are displayed as light characters on a dark background.

The bottom of the screen is divided into thirds with the words in each small box showing the function of the button directly beneath it. The words will change in these boxes depending on what actions are permitted at any particular time. The action resulting from pressing each of these buttons is indicated in Figure 3.2.1, which can be used as a quick reference of how to step the controller screen through any desired function.

3.3 CURRENT STATUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-CURRENT STATUS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Package Discharge Temp

 

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

103°F

 

 

 

 

 

P S I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running Loaded

 

 

 

 

 

Airend Discharge Temp

 

 

 

Mode: MOD/ACS

 

 

 

 

 

193°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN MENU

The CURRENT STATUS screen is considered the “normal” display that the controller shows.

The following items and their present values can be displayed on the right side of the screen by pressing the up and down arrow buttons.

CURRENT STATUS Items

 

Discharge Temperature

Inlet Vacuum

Airend Discharge Temperature

Inlet Filter

Injected Temperature

Total Hours

Sump Pressure

Loaded Hours

Separator Pressure Drop

% Load Modulation

 

Unloaded Inlet Vacuum

 

Coolant Pressure

 

Time & Date

Coolant Filter

Software Title

 

and Version

The controller automatically returns the display to this CURRENT STATUS screen from other screens if no buttons are pressed within 30 seconds.

The MAIN MENU screen can be accessed from the CURRENT STATUS screen by pressing the MAIN MENU button, identified by the words “MAIN MENU” in the bottom line of the screen directly above the center button.

18

Image 20
Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling ToolsVentilation Foundation RequirementsNever elevate the compressor unit Performance will be affectedMoisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorElectrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerPower on Light Intellisys Controls Emergency StopStart StopCurrent Status Items Display ScreenCurrent Status Diagram OperatorPanel Flow Figure IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Items Alarm HistorySensor Calibration Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstInlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements ElementsCoolant Items RequiredCoolant Drain Hot coolant can cause severe injurySeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsMotor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathLong Term Storage General Intellisys RemovalTools Controller RemovalInstallation Coolant Sampling ProcedureCoolant Hoses RemovalAIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN MotorCompressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical SystemSTAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded StartFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record