Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW technical manual Coolant, Procedure

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4.6 COOLANT (Continued)

After the unit is drained and a new coolant filter element is installed, refill the system with fresh coolant. Bring the receiver level of coolant up to the midpoint of the sight glass. Replace the fill cap. Start the compressor and run it for a short time. The correct coolant level is at the midpoint of the sight glass with the unit running in the ‘UNLOADED” mode.

4.7SEPARATOR TANK SCAVENGE SCREEN/ORIFICE

TOOLS REQUIRED

Open end wrench

Pliers

PROCEDURE

The screen/orifice assemblies are similar in appearance to a straight tubing connector and will be located between two pieces of 1/4 inch O.D. scavenge line tubing.

The main body is made from 1/2 inch hexagon shaped steel and the diameter of the orifice and a direction-of- flow arrow is stamped in flat areas of the hexagon.

A removable screen and orifice is located in the exit end of the assembly (See Figure 4.7-1) and will require cleaning as outlined in the Maintenance Schedule, Section 4.1.

To remove the screen/orifice, disconnect the scavenge line tubing from each end. Hold the center section firmly and use a pair of pliers to gently grasp the exit end of the assembly that seals against the scavenge line tubing. Pull the end out of the center section while using care to prevent damage to the screen or sealing surfaces.

Clean and inspect all parts prior to reinstallation.

When the assembly is installed, confirm the direction of flow to be correct. Observe the small arrow stamped in the center section and ensure the direction flow to be from the separator tank to the airend.

FIGURE 4.7-1 SEPARATOR TANK SCAVENGE

SCREEN/ORIFICE

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Unpacking and Handling InspectionIngersoll-Rand Company Davidson, North Carolina ToolsNever elevate the compressor unit VentilationFoundation Requirements Performance will be affectedDo not use the compressor to support the discharge pipe Moisture Content of Compressed AIRPiping Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorFAN Motor Electrical InstallationHasp Lever TAG KEY Lock Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerStart Power on LightIntellisys Controls Emergency Stop StopCurrent Status Display ScreenCurrent Status Items Panel Flow Figure DiagramOperator IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Alarm HistorySensor Calibration Items Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Procedures Maintenance ScheduleMaintenance Records Number of Running HOURS, Whichever Occurs First200 HP/132-160 KW Requires 2 Elements Inlet AIR FilterCoolant Filter ElementsCoolant Drain CoolantItems Required Hot coolant can cause severe injuryCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Recommended Bolt Tightening Cross Pattern Coolant Separator ElementTank cover bolt torque values 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsRecommended Motor Grease Motor Bearing Maintenance Stored UnitsMotor Lubrication Hazardous voltage. Can cause severe injury or deathTools Long Term Storage GeneralIntellisys Removal Controller RemovalCoolant Hoses InstallationCoolant Sampling Procedure RemovalCoolant Cooler AIR Cooled Compressors Design TemperaturesGeneral System Information Cooling FAN MotorOperation Compressed AIR System The air system is composedCOOLANT/AIR Separation System Electrical SystemCapacity Control STAR-DELTA Type StarterStepper Motor Inlet Control Automatic Unloaded StartAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart LOW Ambient Power Outage Restart OptionSequencer Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Fouling ScaleCorrosion Parameter Concentration Frequency of AnalysisPage Hardness ppm Temperature FTotal dissolved solids ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record