Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW technical manual Compressor Package Data

Page 9

0.3 DECALS (continued)

Compressor Package Data

COMPRESSOR MODEL

m3/MIN

CAPACITY

RATED OPERATING PRESSURE

BARG

MAX. DISCHARGE PRESSURE

BARG

MAX. MODULATE PRESSURE

BARG

NOMINAL DRIVE MOTOR

KW

NOMINAL FAN MOTOR

KW

TOTAL PACKAGE AMPS...............................

VOLTS............................................................

PHASE / HERTZ............................................

CONTROL VOLTAGE.....................................

SERIAL NUMBER..........................................

CONTACTOR AMP. RATING.....................................

ASSEMBLY AMP. RATING........................................

LOCKED ROTOR AMP. RATING OF ASSY. ............

AIR SOLUTIONS GROUP

DAVIDSON, NORTH CAROLINA 28036 54425996 Rev.C

WWW.AIR.INGERSOLL-RAND.COM

54425996 Rev. C (75-160 KW) - 2 REQUIRED

Electrical

power inlet.

39541354 Rev 03

!WARNING

Hazardous voltage. Can cause severe injury or death.

Only use factory supplied inlet for incoming power. See Operators/

Instruction Manual.

39543764 Rev. 03

NOTICE

IEC Starter Overload Setting

Compressor Package Data

COMPRESSOR MODEL

CFM

CAPACITY

PSIG

RATED OPERATING PRESSURE

PSIG

MAX. DISCHARGE PRESSURE

PSIG

MAX. MODULATE PRESSURE

H.P.

NOMINAL DRIVE MOTOR

H.P.

NOMINAL FAN MOTOR

TOTAL PACKAGE AMPS...............................

VOLTS............................................................

PHASE / HERTZ............................................

CONTROL VOLTAGE.....................................

SERIAL NUMBER..........................................

CONTACTOR AMP. RATING.....................................

ASSEMBLY AMP. RATING........................................

LOCKED ROTOR AMP. RATING OF ASSY. ............

AIR SOLUTIONS GROUP

DAVIDSON, NORTH CAROLINA 28036 39557095 Rev.05

WWW.AIR.INGERSOLL-RAND.COM

39557095 Rev.05 (100-200 HP) - 2 REQUIRED

!WARNING

Hazardous voltage. Can cause severe injury or death.

Only use factory supplied inlet for incoming power. See Operators/

Instruction Manual.

39543764 Rev. 04

!WARNING

Hazardous voltage. Can cause severe injury or death.

Disconnect power before servicing. Lockout/Tagout machine.

39540174 Rev. 05

1.Full-Voltage Starter (Main or Fan Motor): Multiply MOTOR nameplate amps by 1.11.

Star-Delta Starter (Main motors only): Multiply MOTOR nameplate amps by 0.64.

2.Set corresponding overload relay at this value.

3.Never exceed the following limits:

Full-Voltage Starter: 125% of MOTOR nameplate amps.

Star-Delta Starter: 72% of MOTOR nameplate amps.

39921804 Rev. B

SCHEMATIC DECAL

VOLTAGE DECAL OPTION INSIDE STARTER BOX ON RIGHT SIDE

7

Image 9
Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Ingersoll-Rand Company Davidson, North Carolina InspectionUnpacking and Handling ToolsFoundation Requirements VentilationNever elevate the compressor unit Performance will be affectedPiping Moisture Content of Compressed AIRDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckHasp Lever TAG KEY Lock Electrical InstallationFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysIntellisys Controls Emergency Stop Power on LightStart StopDisplay Screen Current StatusCurrent Status Items Operator DiagramPanel Flow Figure IntellisysOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Alarm History Sensor CalibrationSensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Maintenance Records Maintenance ScheduleMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstCoolant Filter Inlet AIR Filter200 HP/132-160 KW Requires 2 Elements ElementsItems Required CoolantCoolant Drain Hot coolant can cause severe injuryProcedure CoolantSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Tank cover bolt torque values Coolant Separator ElementRecommended Bolt Tightening Cross Pattern 125/200 HPCoolant Coolers Cooler Cores CleaningAftercooler Cleaning AftercoolerAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationMotor Lubrication Motor Bearing Maintenance Stored UnitsRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathIntellisys Removal Long Term Storage GeneralTools Controller RemovalCoolant Sampling Procedure InstallationCoolant Hoses RemovalGeneral System Information AIR Cooled Compressors Design TemperaturesCoolant Cooler Cooling FAN MotorCOOLANT/AIR Separation System Compressed AIR System The air system is composedOperation Electrical SystemStepper Motor Inlet Control STAR-DELTA Type StarterCapacity Control Automatic Unloaded StartModulation only Automatic START/STOP ControlFirst Second Some Examples of OperationExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Sequencer Power Outage Restart OptionLOW Ambient Separator DELTA-P SolenoidModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Corrosion ScaleFouling Parameter Concentration Frequency of AnalysisPage Total dissolved solids ppm Temperature FHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record