Ingersoll-Rand
100-200 HP/75-160 KW, 125-200 HP/90-160 KW
technical manual
Maintenance Record
Troubleshooting
Install
Diagram
Alarm History
Maintenance
Status Main Menu Reset
Procedure
Cooler Cores Cleaning
Temperature F
Safety
Page 90
10.0 MAINTENANCE RECORD
DATE
RUN TIME
(HOURS)
WORK DONE
QTY.
UNIT
MEASURE
WORK
BY
88
Page 89
Page 91
Image 90
Page 89
Page 91
Contents
Phone CCN 80440415 REV B
Form Apdd 738B
AIR Compressor Group Bonded Warranty & Registered Start UP
Rotary Screw AIR Compressor
This unit was purchased from
Table of Contents
Safety and Warnings
Safety Shutdown
Lift Here
Decals
Decals
Viewed From Rear
Compressor Package Data
Unpacking and Handling
Inspection
Ingersoll-Rand Company Davidson, North Carolina
Tools
Never elevate the compressor unit
Ventilation
Foundation Requirements
Performance will be affected
Do not use the compressor to support the discharge pipe
Moisture Content of Compressed AIR
Piping
Discharge Piping with Aftercooler ROTARY-RECIP in Parallel
Electrical Installation
Rotary TWO Compressor System
Rotation Check
Drive Motor
FAN Motor
Electrical Installation
Hasp Lever TAG KEY Lock
Intellisys Operating Instructions
Outdoor Sheltered Installation
1 Typical Outdoor Sheltered Installation
Intellisys
Intellisys Controller
Start
Power on Light
Intellisys Controls Emergency Stop
Stop
Display Screen
Current Status
Current Status Items
Panel Flow Figure
Diagram
Operator
Intellisys
Main Menu
Operator Setpoints
Options
Options Items Range Step Unit
Options
Alarm History
Sensor Calibration
Sensor Calibration Items
Alarm History Items
Clock Functions
Integral Sequencing
Integral Sequencing Range Step Unit
Status Main Menu Reset
Alarms
Alarm Main Menu
Page
Maintenance Procedures
Maintenance Schedule
Maintenance Records
Number of Running HOURS, Whichever Occurs First
200 HP/132-160 KW Requires 2 Elements
Inlet AIR Filter
Coolant Filter
Elements
Coolant Drain
Coolant
Items Required
Hot coolant can cause severe injury
Procedure
Coolant
Separator Tank Scavenge SCREEN/ORIFICE Tools Required
Recommended Bolt Tightening Cross Pattern
Coolant Separator Element
Tank cover bolt torque values
125/200 HP
Cooler Cores Cleaning
Coolant Coolers
Aftercooler Cleaning
Aftercooler
Aftercooler
Motor Lubrication
Relubrication amount Lubricant Amount Motor Frame Size Grams
Recommended Motor Grease
Motor Bearing Maintenance Stored Units
Motor Lubrication
Hazardous voltage. Can cause severe injury or death
Tools
Long Term Storage General
Intellisys Removal
Controller Removal
Coolant Hoses
Installation
Coolant Sampling Procedure
Removal
Coolant Cooler
AIR Cooled Compressors Design Temperatures
General System Information
Cooling FAN Motor
Operation
Compressed AIR System The air system is composed
COOLANT/AIR Separation System
Electrical System
Capacity Control
STAR-DELTA Type Starter
Stepper Motor Inlet Control
Automatic Unloaded Start
Modulation only
Automatic START/STOP Control
First
Second
Some Examples of Operation
Example
Remote START/STOP
Troubleshooting Chart
Troubleshooting Chart
LOW Ambient
Power Outage Restart Option
Sequencer
Separator DELTA-P Solenoid
Remote LOAD/UNLOAD
Modbus
Electrical Schematic Star Delta
Reference Drawings
Page
Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage
Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage
Foundation Plan 200 HP/132-160 KW Aircooled Single Stage
Foundation Plan 200 HP/132-160 KW Aircooled Single Stage
REV C
REV C
Foundation Plan 200 HP/132-160 KW Watercooled Single Stage
Foundation Plan 200 HP/132-160 KW Watercooled Single Stage
Foundation Plan Aircooled
100-150 HP/75-110 KW TWO Stage
Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage
Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage
Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage
Foundation Plan -WATERCOOLED
Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage
Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage
Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage
Flow Schematic Aircooled Single Stage
Page
Flow Schematic Watercooled 90F 32C Single Stage
Page
Flow Schematic Watercooled 115F 46 Single Stage
Page
Flow Schematic AIR-COOLED TWO Stage
Page
Flow Schematic Watercooled 90F 32C TWO Stage
Page
Flow Schematic Watercooled 115F 46C TWO Stage
Page
Typical System Flow Diagram
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Fouling
Scale
Corrosion
Parameter Concentration Frequency of Analysis
Page
Hardness ppm
Temperature F
Total dissolved solids ppm
Alkalinity ppm
Maintenance Record
Maintenance Record
Maintenance Record
Maintenance Record
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