Ingersoll-Rand 125-200 HP/90-160 KW technical manual Motor Lubrication, Recommended Motor Grease

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4.10 MOTOR LUBRICATION (Continued)

Grease relief along shaft can occur, precluding necessity of removing this plug if inaccessible. The inlet grease gun fittings and outlet plugs (or spring-loaded reliefs) are located at each end of the motor housing. The drive end reliefs protrude out the circumference of the lower portion of the end bell near a flange bolt. The drive end outlet plugs are located just behind the flange in the air intake area at about the 5 or 6 o’clock position.

1)Free drain hole of any hard grease (use piece of wire if necessary).

2)Use a hand lever type grease gun. Determine in advance the quantity of grease delivered with each stroke of the lever. A graduated cylinder showing cubic centimeters (cc) may be used, or a 35mm film canister can give a close approximation for 2 cubic inches when filled.

3)Add the recommended volume of the recommended lubricant. Do not expect grease to appear at the outlet, but if it does, discontinue greasing at once.

4)Run motor for about 30 minutes before replacing out- let plugs or reliefs. BE SURE TO SHUT MOTOR

DOWN, DISCONNECT POWER, LOCK OUT AND TAG, AND REPLACE THESE DRAIN FITTINGS TO PRECLUDE LOSS OF NEW GREASE AND ENTRANCE OF CONTAMINANTS!

Recommended Motor Grease

60 Hz motors require:

Mobilith SHC 220 (39218193)

Use the grease as indicated on a special grease information nameplate on the motor. Use of alternative greases can result in shortened motor life due to incompatibility of greases. If there is not a grease nameplate on the motor use:

Chevron Black Pearl #2 (39204292) (Preferred)

Chevron SRI 2 (39161641)

50 Hz motors require

Esso Unirex N3 (92844729)

!WARNING

Hazardous voltage. Can cause severe injury or death.

Disconnect power before servicing.

Lockout/Tagout machine.

MOTOR BEARING MAINTENANCE (STORED UNITS)

To ensure that complete contact is maintained between the motor bearings and the bearing grease on units to be placed in storage for extended intervals, the following motor maintenance procedure should be adhered to:

1)Prior to placing a unit in storage, rotate the motor several revolutions by hand in the proper direction of rotation.

2)Thereafter, rotate the motor as described in Step 1 at three month intervals until such time as the unit is placed in service.

3)If the storage time is to exceed a total of nine (9) months duration, the compressor must be ordered with long term storage option.

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Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Tools InspectionIngersoll-Rand Company Davidson, North Carolina Unpacking and HandlingPerformance will be affected VentilationFoundation Requirements Never elevate the compressor unitDischarge Piping with Aftercooler ROTARY-RECIP in Parallel Moisture Content of Compressed AIRPiping Do not use the compressor to support the discharge pipeRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckIntellisys Operating Instructions Electrical InstallationHasp Lever TAG KEY Lock FAN MotorOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysStop Power on LightIntellisys Controls Emergency Stop StartDisplay Screen Current StatusCurrent Status Items Intellisys DiagramOperator Panel Flow FigureOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Alarm History Sensor CalibrationSensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Number of Running HOURS, Whichever Occurs First Maintenance ScheduleMaintenance Records Maintenance ProceduresElements Inlet AIR FilterCoolant Filter 200 HP/132-160 KW Requires 2 ElementsHot coolant can cause severe injury CoolantItems Required Coolant DrainProcedure CoolantSeparator Tank Scavenge SCREEN/ORIFICE Tools Required 125/200 HP Coolant Separator ElementTank cover bolt torque values Recommended Bolt Tightening Cross PatternCoolant Coolers Cooler Cores CleaningAftercooler Cleaning AftercoolerAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationHazardous voltage. Can cause severe injury or death Motor Bearing Maintenance Stored UnitsMotor Lubrication Recommended Motor GreaseController Removal Long Term Storage GeneralIntellisys Removal ToolsRemoval InstallationCoolant Sampling Procedure Coolant HosesCooling FAN Motor AIR Cooled Compressors Design TemperaturesGeneral System Information Coolant CoolerElectrical System Compressed AIR System The air system is composedCOOLANT/AIR Separation System OperationAutomatic Unloaded Start STAR-DELTA Type StarterStepper Motor Inlet Control Capacity ControlModulation only Automatic START/STOP ControlFirst Second Some Examples of OperationExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Separator DELTA-P Solenoid Power Outage Restart OptionSequencer LOW AmbientModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Parameter Concentration Frequency of Analysis ScaleCorrosion FoulingPage Alkalinity ppm Temperature FTotal dissolved solids ppm Hardness ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record