Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW Options Items Range Step Unit

Page 23

3.5.1Lead/Lag- This setpoint is used for setting lead or lag operation. If set to lead, the controller will load and unload the compressor by the online and offline setpoints. If set to lag, the controller will subtract the lag offset (see 3.5.4) from the online and offline set points and operate the compressor at the lower pressure range.

3.5.2Offline Pressure- This setpoint is the pressure the compressor will unload at if it is operating in on/off line mode.

3.5.3Online Pressure- This setpoint is the pressure the compressor will load at.

3.5.4Lag Offset- This setpoint is used with the lead/lag operation. If the lead/lag set point is set to lag (see 3.5.1), the value of the lag offset will be subtracted from the online and offline setpoints.

3.5.5Mode of Operation- This setpoint is used to select the operating mode of the compressor. The choices are MOD/ACS, ON/OFF LINE, and MODULATION ONLY. See section 5.8 for more information on these operating modes.

3.5.6Max Modulation Pressure- This setpoint is the pressure the compressor will unload at if it is modulating. As the package discharge pressure rises toward this value, the inlet valve will start to close. The compressor will unload once the package discharge reaches this value. See section 5.8 for more information on modulation.

3.5.7Stop Delay Time- This setpoint is the minimum amount of time the compressor will run unloaded before stopping. This period does not apply to alarms (shutdowns).

3.5.8Star-Delta Time- This setpoint is only used with star-delta starters. It is not used if the starter is full voltage or a remote starter. This is the time period between starting and star-delta transition.

3.5.9Contrast- This setpoint is used to improve the display on the Intellisys.

3.6 OPTIONS

 

 

 

 

 

 

 

 

 

 

 

 

-OPTIONS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 0 0

 

 

 

 

 

 

 

 

Auto Restart

 

 

 

 

P S I

 

 

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

Auto Restart Time

 

 

 

 

 

 

 

 

 

Ready To Start

 

 

 

 

 

 

 

 

 

 

 

 

 

10 MINUTES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATUS

 

 

 

 

 

 

MAIN MENU

 

 

SELECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Options are turned on or off and their associated values are set using the OPTION screen.

Some options require additional machine hardware and the proper “Option Module” to plug into the Intellisys controller. Descriptions of the options operations are in Section 7.0. The name and value of each of the options listed in the right hand column can be seen by moving the list up and down using the arrow buttons.

An Option item’s value can be changed the same way OPERATOR SETPOINTS values are changed. See Section 3.5 for an explanation.

OPTIONS ITEMS

RANGE

STEP

UNIT

Auto Restart

On/Off

---

---

Auto Restart Time

2 to 60

1

MIN

Auto Restart Delay Time

0 to 60

1

SEC

Sequencer

On/Off

---

---

Remote Start/Stop

On/Off

---

---

Power Out Restart

On/Off

---

---

Power Out Restart Time

10 to 600

1

SEC

Low Ambient

On/Off

---

---

Min. Cooler Out Temp

30 to 150

1

Deg. F

Separator Delta-P Solenoid

On/Off

---

---

Separator Delta-P Sensor

On/Off

---

---

Lead/Lag Cycle Length

0-750

1

HRS

Scheduled Start

00:00 to 23:59

1

TIME

Scheduled Stop

00:00 to 23:59

1

TIME

High Dust Filter

On/Off

---

---

Modbus Protocol

On/Off/ICU

---

---

Modbus Address

1 to 247

1

---

21

Image 23
Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Tools InspectionIngersoll-Rand Company Davidson, North Carolina Unpacking and HandlingPerformance will be affected VentilationFoundation Requirements Never elevate the compressor unitDischarge Piping with Aftercooler ROTARY-RECIP in Parallel Moisture Content of Compressed AIRPiping Do not use the compressor to support the discharge pipeRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckIntellisys Operating Instructions Electrical InstallationHasp Lever TAG KEY Lock FAN MotorOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysStop Power on LightIntellisys Controls Emergency Stop StartCurrent Status Items Display ScreenCurrent Status Intellisys DiagramOperator Panel Flow FigureOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Sensor Calibration Items Alarm HistorySensor Calibration Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Number of Running HOURS, Whichever Occurs First Maintenance ScheduleMaintenance Records Maintenance ProceduresElements Inlet AIR FilterCoolant Filter 200 HP/132-160 KW Requires 2 ElementsHot coolant can cause severe injury CoolantItems Required Coolant DrainSeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant 125/200 HP Coolant Separator ElementTank cover bolt torque values Recommended Bolt Tightening Cross PatternCoolant Coolers Cooler Cores CleaningAftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationHazardous voltage. Can cause severe injury or death Motor Bearing Maintenance Stored UnitsMotor Lubrication Recommended Motor GreaseController Removal Long Term Storage GeneralIntellisys Removal ToolsRemoval InstallationCoolant Sampling Procedure Coolant HosesCooling FAN Motor AIR Cooled Compressors Design TemperaturesGeneral System Information Coolant CoolerElectrical System Compressed AIR System The air system is composedCOOLANT/AIR Separation System OperationAutomatic Unloaded Start STAR-DELTA Type StarterStepper Motor Inlet Control Capacity ControlFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Separator DELTA-P Solenoid Power Outage Restart OptionSequencer LOW AmbientModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Parameter Concentration Frequency of Analysis ScaleCorrosion FoulingPage Alkalinity ppm Temperature FTotal dissolved solids ppm Hardness ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record