Ingersoll-Rand 100-200 HP/75-160 KW Power Outage Restart Option, Sequencer, LOW Ambient

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7.0OTIONS

7.1POWER OUTAGE RESTART OPTION

For customers that have interruptions in their incoming power supply to the compressor and must maintain an uninterrupted supply of compressed air, the Power Outage Restart Option allows an Intellisys compressor to restart automatically 10-120 seconds (adjustable) after incoming power is restored.

The Power Outage Restart Option is turned on by plugging in the required option module and enabling it thru the OPTION’S set point routine. The restart time delay, which is adjustable from 10-600 seconds, can also be adjusted while in the option’s set routine on the Intellisys controller. Any time power is restored to the compressor after a power interruption, a horn located on the side of the starter box will sound during the restart time delay (10-600 seconds), after which the compressor will automatically start. After starting, the compressor will return to the mode of operation that the compressor was in prior to the power interruption.

This option may be factory installed or a field installation kit is available.

7.2 SEQUENCER

The sequencer option is turned on by enabling it through the OPTIONS set point routine. Enabling this

option will allow the compressor to be controlled by an external device, such as an ISC or sequencer, using the communications port (P7) on the Intellisys.

7.3 LOW AMBIENT

The low ambient option is turned on by enabling it through the OPTIONS set point routine. Also temperature sensor, 3CTT, is added to the compressor and connected at P6-7

&8 on the Intellisys. The options set point, minimum cooler out temperature, is set to the minimum temperature at which the unit can load. When this option is enabled, the compressor, after being started, will not load until the Intellisys reads a temperature from 3CTT at or higher than the value of the minimum cooler out temperature set point. If this option is enabled without installing 3CTT, a SENSOR FAILURE 3CTT alarm will occur.

7.4 SEPARATOR DELTA-P SOLENOID

The separator delta-p solenoid option is turned on by enabling it through the OPTIONS set point routine. When this option is enabled, the Intellisys will measure the pressure drop across the separator element by

first reading the wet side sump pressure. Next the Intellisys will momentarily energize solenoid that will switch the dry side sump pressure to the sump pressure sensor (3APT). The Intellisys will then read the dry side sump pressure and subtract it from the wet side sump pressure to measure the pressure drop across the separator element. Do not enable this option if the separator delta-p solenoid is not installed. This will result in an incorrect measurement of the pressure drop across the separator element.

7.5 SEPARATOR DELTA-P SENSOR

The separator delta-p sensor option is turned on by enabling it through the OPTIONS set point routine. When this option is enabled, the Intellisys will measure the pressure drop across the separator element by subtracting the dry side sump pressure (6APT) from the wet side sump pressure (3APT). Do not enable this option if the separator delta-p sensor is not installed. This will result in an incorrect measurement of the pressure drop across the separator element and a 6APT sensor failure warning.

7.6 HIGH DUST FILTER

The high dust filter option is turned on by enabling it through the OPTIONS set point routine. If this option

is enabled, the Intellisys; will change its measurement of the inlet filter. Do not enable this option unless a high dust filter is installed.

7.7 LEAD/LAG CYCLE LENGTH

The lead/lag cycle length option allows the Intellisys to automatically switch the online and offline pressure settings to the lead or lag values after a programmed number of hours. This option is enabled by selecting a number of hours greater than 0 in the OPTIONS set point routine.

7.8 SCHEDULEDSTART/STOP

The scheduled start/stop option allows the customer to automatically start and stop the compressor once each day, based on the real time clock. This is an installed option and is enabled by selecting a scheduled start and scheduled stop time. Setting the scheduled start and scheduled stop times to the same value will disable this option.

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Unpacking and Handling InspectionIngersoll-Rand Company Davidson, North Carolina ToolsNever elevate the compressor unit VentilationFoundation Requirements Performance will be affectedDo not use the compressor to support the discharge pipe Moisture Content of Compressed AIRPiping Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorFAN Motor Electrical InstallationHasp Lever TAG KEY Lock Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerStart Power on LightIntellisys Controls Emergency Stop StopCurrent Status Items Display ScreenCurrent Status Panel Flow Figure DiagramOperator IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Items Alarm HistorySensor Calibration Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Procedures Maintenance ScheduleMaintenance Records Number of Running HOURS, Whichever Occurs First200 HP/132-160 KW Requires 2 Elements Inlet AIR FilterCoolant Filter ElementsCoolant Drain CoolantItems Required Hot coolant can cause severe injurySeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant Recommended Bolt Tightening Cross Pattern Coolant Separator ElementTank cover bolt torque values 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsRecommended Motor Grease Motor Bearing Maintenance Stored UnitsMotor Lubrication Hazardous voltage. Can cause severe injury or deathTools Long Term Storage GeneralIntellisys Removal Controller RemovalCoolant Hoses InstallationCoolant Sampling Procedure RemovalCoolant Cooler AIR Cooled Compressors Design TemperaturesGeneral System Information Cooling FAN MotorOperation Compressed AIR System The air system is composedCOOLANT/AIR Separation System Electrical SystemCapacity Control STAR-DELTA Type StarterStepper Motor Inlet Control Automatic Unloaded StartFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart LOW Ambient Power Outage Restart OptionSequencer Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Fouling ScaleCorrosion Parameter Concentration Frequency of AnalysisPage Hardness ppm Temperature FTotal dissolved solids ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record