Ingersoll-Rand
125-200 HP/90-160 KW, 100-200 HP/75-160 KW
technical manual
Maintenance Record
Troubleshooting
Install
Diagram
Alarm History
Maintenance
Status Main Menu Reset
Procedure
Cooler Cores Cleaning
Temperature F
Safety
Page 93
MAINTENANCE RECORD
DATE
RUN TIME
(HOURS)
WORK DONE
QTY.
UNIT
MEASURE
WORK
BY
91
Page 92
Page 93
Image 93
Page 92
Page 93
Contents
Form Apdd 738B
Phone CCN 80440415 REV B
AIR Compressor Group Bonded Warranty & Registered Start UP
This unit was purchased from
Rotary Screw AIR Compressor
Table of Contents
Safety and Warnings
Safety Shutdown
Decals
Lift Here
Viewed From Rear
Decals
Compressor Package Data
Ingersoll-Rand Company Davidson, North Carolina
Inspection
Unpacking and Handling
Tools
Foundation Requirements
Ventilation
Never elevate the compressor unit
Performance will be affected
Piping
Moisture Content of Compressed AIR
Do not use the compressor to support the discharge pipe
Discharge Piping with Aftercooler ROTARY-RECIP in Parallel
Rotary TWO Compressor System
Electrical Installation
Drive Motor
Rotation Check
Hasp Lever TAG KEY Lock
Electrical Installation
FAN Motor
Intellisys Operating Instructions
Outdoor Sheltered Installation
1 Typical Outdoor Sheltered Installation
Intellisys Controller
Intellisys
Intellisys Controls Emergency Stop
Power on Light
Start
Stop
Display Screen
Current Status
Current Status Items
Operator
Diagram
Panel Flow Figure
Intellisys
Operator Setpoints
Main Menu
Options Items Range Step Unit
Options
Options
Alarm History
Sensor Calibration
Sensor Calibration Items
Clock Functions
Alarm History Items
Integral Sequencing Range Step Unit
Integral Sequencing
Status Main Menu Reset
Alarm Main Menu
Alarms
Page
Maintenance Records
Maintenance Schedule
Maintenance Procedures
Number of Running HOURS, Whichever Occurs First
Coolant Filter
Inlet AIR Filter
200 HP/132-160 KW Requires 2 Elements
Elements
Items Required
Coolant
Coolant Drain
Hot coolant can cause severe injury
Procedure
Coolant
Separator Tank Scavenge SCREEN/ORIFICE Tools Required
Tank cover bolt torque values
Coolant Separator Element
Recommended Bolt Tightening Cross Pattern
125/200 HP
Coolant Coolers
Cooler Cores Cleaning
Aftercooler Cleaning
Aftercooler
Aftercooler
Relubrication amount Lubricant Amount Motor Frame Size Grams
Motor Lubrication
Motor Lubrication
Motor Bearing Maintenance Stored Units
Recommended Motor Grease
Hazardous voltage. Can cause severe injury or death
Intellisys Removal
Long Term Storage General
Tools
Controller Removal
Coolant Sampling Procedure
Installation
Coolant Hoses
Removal
General System Information
AIR Cooled Compressors Design Temperatures
Coolant Cooler
Cooling FAN Motor
COOLANT/AIR Separation System
Compressed AIR System The air system is composed
Operation
Electrical System
Stepper Motor Inlet Control
STAR-DELTA Type Starter
Capacity Control
Automatic Unloaded Start
Modulation only
Automatic START/STOP Control
First
Second
Some Examples of Operation
Example
Remote START/STOP
Troubleshooting Chart
Troubleshooting Chart
Sequencer
Power Outage Restart Option
LOW Ambient
Separator DELTA-P Solenoid
Modbus
Remote LOAD/UNLOAD
Reference Drawings
Electrical Schematic Star Delta
Page
Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage
Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage
Foundation Plan 200 HP/132-160 KW Aircooled Single Stage
Foundation Plan 200 HP/132-160 KW Aircooled Single Stage
REV C
REV C
Foundation Plan 200 HP/132-160 KW Watercooled Single Stage
Foundation Plan 200 HP/132-160 KW Watercooled Single Stage
100-150 HP/75-110 KW TWO Stage
Foundation Plan Aircooled
Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage
Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage
Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage
Foundation Plan -WATERCOOLED
Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage
Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage
Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage
Flow Schematic Aircooled Single Stage
Page
Flow Schematic Watercooled 90F 32C Single Stage
Page
Flow Schematic Watercooled 115F 46 Single Stage
Page
Flow Schematic AIR-COOLED TWO Stage
Page
Flow Schematic Watercooled 90F 32C TWO Stage
Page
Flow Schematic Watercooled 115F 46C TWO Stage
Page
Typical System Flow Diagrams
Typical System Flow Diagram
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Corrosion
Scale
Fouling
Parameter Concentration Frequency of Analysis
Page
Total dissolved solids ppm
Temperature F
Hardness ppm
Alkalinity ppm
Maintenance Record
Maintenance Record
Maintenance Record
Maintenance Record
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