Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW Outdoor Sheltered Installation

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2.5 OUTDOOR SHELTERED INSTALLATION

Many times a compressor must be installed outside due to jobsite conditions or limited space within a manufacturing facility. When this occurs there are certain items that should be incorporated into the installation to help ensure trouble free operation. These items have been listed below plus Figure 2.5-1 has been included to show a typical outdoor sheltered installation. The unit must be purchased with the Outdoor Modification Option to provide NEMA 4 electrics and a cabinet exhaust on the end of the unit rather than the top to prevent recir- culation of cooling air.

The compressor should be on a concrete pad designed to drain water away. If the concrete pad is sloped, then the compressor must be leveled. In order to properly pull cooling air through the aftercooler, the base/skid must be sealed to the concrete pad.

The roof of the shelter should extend a minimum of

4 ft (1.2 m) around all sides of the compressor to pre- vent direct rain and snow from falling on the unit.

Air-cooled machines must be arranged under the shelter in a way that prevents air recirculation (i.e. hot exhaust back to the package inlet).

If the installation includes more than one compressor, the hot air exhaust should not be directed towards the fresh air intake of the second unit or an Air Dryer.

If a standard machine is to be installed outside, the ambient temperature must never drop below 35°F (1.7°C).

If ambient temperature drops below 35°F (1.7°C) to as low as –10°F (–23°C) the unit must be supplied with the Low Ambient Option. Installations below –10°F (–23°C) ambient are not recommended. The Low Ambient Option requires a separate power source to operate internal heaters.

Arrange the machine with the Intellisys con- troller/starter enclosure facing away from the sun as radiant heat can affect starter/lntellisys performance. Also direct sunlight and UV rays will degrade the membrane touch panel. This is not a warrantable situation.

Power disconnect switch should be within line of sight and in close proximity to the unit. N.E.C. and local electrical codes must be followed when installing the power disconnect switch.

Condensate drains must never be allowed to dump on the ground. Run to a suitable sump for future collection and disposal or separation of lubricant and water mixture.

Incoming power connections must use suitable connectors for outdoor weather tight service.

A minimum of 3 ft (.9 m) clearance must be allowed on all four sides of the unit for service access. If possible, access by a forklift and/or an overhead beam hoist should be kept in mind (for eventual service to airend or motor).

If the area around the installation contains fine airborne dust or lint and fibers etc., then the unit should be purchased with the High Dust Filter Option and TEFC motors.

If larger debris, such as leaves or trash, are blowing in the area, the Inlet Panel Filter Accessory should be purchased and added to the unit (ship loose item).

Some type of protection such as a fence or security system, should be provided to prevent unauthorized access.

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling ToolsVentilation Foundation RequirementsNever elevate the compressor unit Performance will be affectedMoisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorElectrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerPower on Light Intellisys Controls Emergency StopStart StopCurrent Status Display ScreenCurrent Status Items Diagram OperatorPanel Flow Figure IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Alarm HistorySensor Calibration Items Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstInlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements ElementsCoolant Items RequiredCoolant Drain Hot coolant can cause severe injuryCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsMotor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathLong Term Storage General Intellisys RemovalTools Controller RemovalInstallation Coolant Sampling ProcedureCoolant Hoses RemovalAIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN MotorCompressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical SystemSTAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded StartAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record