Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW Integral Sequencing Range Step Unit

Page 27

3.10 INTEGRAL SEQUENCING

 

 

 

 

 

 

 

 

 

 

 

 

-INTEGRAL SEQUENCING-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lead Compressor

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off

 

 

 

 

P S I

 

 

 

 

 

 

 

 

 

 

 

Total Compressors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ready To Start

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATUS

 

 

 

 

 

 

MAIN MENU

 

 

 

SELECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Integral Sequencing is set up using the INTEGRAL SEQUENCING screen. A description of integral is in section 7.0. The name and value of each of the integral sequencing setpoints as listed in the right hand column can be seen by moving the list up and down using the arrow buttons.

3.10.1Lead Compressor- The choices for this setpoint are On, Off, Always, and Never. On, means the compressor is the lead unit. Off, means the compressor is not the lead unit, but it could become the lead unit. If Always is selected, the compressor is the lead unit and it will not transfer the lead to another compressor. Never, means the compressor is not the lead unit and will never become the lead unit. The operator must set one unit (and only one) to On or Always to start integral sequencing.

3.10.2Total Compressors- This is the total number of compressors in the integral sequence. This setpoint must be set to the same number on each compressor.

3.10.3Compressor Address- This is the address of the compressor in the integral sequence. No two compressors can have the same address. Two compressors with the same address will cause communication failures.

3.10.4Load Delay Time- This is the number of

seconds the lead compressor will wait for the package discharge pressure to start rising after issuing a load command to another compressor. If the package discharge pressure has not started rising at the end of this time period, the lead compressor will load the next compressor in the sequencer.

INTEGRAL SEQUENCING

RANGE

STEP

UNIT

Lead Compressor

On/Off/Always/Never

 

---

---

Total Compressors

2 to 4

 

1

---

Compressor Address

1 to Total Compressors

1

---

Load Delay Time

10 to 60

 

1

SEC

Lead Change - Hours

0 to 750

 

1

HRS

Lead Change - Day

Sun to Sat, Daily, Week

1

DAY

 

Day, Week End

 

 

 

Lead Change - Time

00:00 to 23:59

 

1

TIME

 

 

 

 

 

3.10.5Lead Change - Hours- This is the number of hours the compressor will operate as the lead unit. Once a compressor has operated as the lead for this number of hours, it will transfer the lead to the next compressor in the sequence. This setpoint does not apply to a unit where the lead compressor is set to always or never. If this setpoint is set to 0, the next 2 setpoints will determine when the lead is transferred.

3.10.6Lead Change - Day & Lead Change - Time- These two setpoints are used together. If the Lead Change - Hours setpoint is set to 0, these two setpoints will be used to determine when the compressor will transfer the lead to the next compressor in sequence. Lead Change - Day is the day of the week that the compressor will transfer the lead. Lead Change - Time is the time of the day that the compressor will transfer the lead.

25

Image 27
Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Tools InspectionIngersoll-Rand Company Davidson, North Carolina Unpacking and HandlingPerformance will be affected VentilationFoundation Requirements Never elevate the compressor unitDischarge Piping with Aftercooler ROTARY-RECIP in Parallel Moisture Content of Compressed AIRPiping Do not use the compressor to support the discharge pipeRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckIntellisys Operating Instructions Electrical InstallationHasp Lever TAG KEY Lock FAN MotorOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysStop Power on LightIntellisys Controls Emergency Stop StartDisplay Screen Current StatusCurrent Status Items Intellisys DiagramOperator Panel Flow FigureOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Alarm History Sensor CalibrationSensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Number of Running HOURS, Whichever Occurs First Maintenance ScheduleMaintenance Records Maintenance ProceduresElements Inlet AIR FilterCoolant Filter 200 HP/132-160 KW Requires 2 ElementsHot coolant can cause severe injury CoolantItems Required Coolant DrainProcedure CoolantSeparator Tank Scavenge SCREEN/ORIFICE Tools Required 125/200 HP Coolant Separator ElementTank cover bolt torque values Recommended Bolt Tightening Cross PatternCoolant Coolers Cooler Cores CleaningAftercooler Cleaning AftercoolerAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationHazardous voltage. Can cause severe injury or death Motor Bearing Maintenance Stored UnitsMotor Lubrication Recommended Motor GreaseController Removal Long Term Storage GeneralIntellisys Removal ToolsRemoval InstallationCoolant Sampling Procedure Coolant HosesCooling FAN Motor AIR Cooled Compressors Design TemperaturesGeneral System Information Coolant CoolerElectrical System Compressed AIR System The air system is composedCOOLANT/AIR Separation System OperationAutomatic Unloaded Start STAR-DELTA Type StarterStepper Motor Inlet Control Capacity ControlModulation only Automatic START/STOP ControlFirst Second Some Examples of OperationExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Separator DELTA-P Solenoid Power Outage Restart OptionSequencer LOW AmbientModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Parameter Concentration Frequency of Analysis ScaleCorrosion FoulingPage Alkalinity ppm Temperature FTotal dissolved solids ppm Hardness ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record