Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW technical manual Status Main Menu Reset

Page 28

3.11 WARNINGS

 

 

 

 

 

 

 

 

 

 

 

 

?

 

 

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P S I

 

 

 

 

 

Change Inlet Filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running Unloaded

 

 

 

 

 

 

 

Press RESET Twice

 

Mode: MOD/ACS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATUS

 

 

 

 

 

MAIN MENU

 

 

 

RESET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When a Warning occurs, a question mark will flash on the display screen and appear in large letters as shown above. The display message will indicate what caused the warning.

If multiple Warnings exist, the small up/down arrows

will appear in the upper right corner of the display screen. The multiple Warnings can be seen by pressing the up and down arrow buttons. Pressing the STATUS button will display the CURRENT STATUS screen with the WARNING button indicating a Warning still exists.

 

 

 

 

 

 

 

 

 

 

 

-CURRENT STATUS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Package Discharge Temp

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

 

 

P S I

 

 

 

 

103°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Running Unloaded

 

 

 

 

 

 

 

Airend Discharge Temp

 

Mode: MOD/ACS

 

 

 

 

 

 

 

 

 

193°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

MAIN MENU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressing the WARNING button will return the display to the WARNING screen and the RESET button.

A Warning needs to be reset by the operator by pressing the RESET button twice.

The possible Warning messages are as follows.

AIREND DISCHARGE TEMP- This will occur if the Airend Discharge (2ATT) exceeds 97% of the alarm limit, 228°F (109°C), and is not adjustable.

CHANGE COOLANT FILTER- This warning will occur if the high side pressure is 20 psig (1.4 bar) greater than the low side pressure of 1 DPS, and the Injected Coolant temperature (2CTT) is greater than

120°F (49°C).

CHANGE INLET FILTER- This will occur if the Inlet Vacuum (1AVPT) is greater than 0.7 psig (.05 bar) and the machine is fully loaded (inlet valve is completely open).

CHANGE SEPR ELEMENT- This warning will occur if the pressure on the Separator (3APT) is 12 psig

(.8 bar) greater than the pressure at the Package Discharge (4APT), and the machine is fully loaded.

HIGH DISCHARGE PRESS- This can occur if the machine’s loading function is being controlled by a host device, such as a sequencer or an lSC. This warning will occur when the package discharge pressure is above the maximum offline pressure (rated pressure plus 3 psig [.2 bar]) for more than 3 seconds. This warning will cause the compressor to unload. The host device will not be able to load the compressor until the package discharge pressure falls to the rated pressure of the machine.

SENSOR FAILURE 4ATT- This will occur if the Package Discharge Temperature Sensor (4ATT) is recognized as missing or broken.

AUXILIARY 1 (OR 2) - This warning will occur if either of the auxiliary contacts closes.

HIGH SUMP/LINE DIF - This warning will occur if the compressor is running loaded, the injected coolant temperature is greater than or equal to 120 deg. F, (49°C) the package discharge pressure is greater than 90 psig, (6.3 bar) the sump pressure is greater than the compressor’s rated pressure, and the sump pressure is 25 psig (1.8 bar) or more above the package discharge pressure.

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Contents Phone CCN 80440415 REV B Form Apdd 738BAIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased fromTable of Contents Safety and Warnings Safety Shutdown Lift Here DecalsDecals Viewed From RearCompressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling ToolsVentilation Foundation RequirementsNever elevate the compressor unit Performance will be affectedMoisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelElectrical Installation Rotary TWO Compressor SystemRotation Check Drive MotorElectrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys ControllerPower on Light Intellisys Controls Emergency StopStart StopCurrent Status Display ScreenCurrent Status Items Diagram OperatorPanel Flow Figure IntellisysMain Menu Operator SetpointsOptions Options Items Range Step UnitOptions Sensor Calibration Alarm HistorySensor Calibration Items Alarm History Items Clock FunctionsIntegral Sequencing Integral Sequencing Range Step UnitStatus Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstInlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements ElementsCoolant Items RequiredCoolant Drain Hot coolant can cause severe injuryCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HPCooler Cores Cleaning Coolant CoolersAftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size GramsMotor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathLong Term Storage General Intellisys RemovalTools Controller RemovalInstallation Coolant Sampling ProcedureCoolant Hoses RemovalAIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN MotorCompressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical SystemSTAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded StartAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P SolenoidRemote LOAD/UNLOAD ModbusElectrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO StageFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow DiagramsTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record