Ingersoll-Rand 125-200 HP/90-160 KW technical manual Sensor Calibration Items, Alarm History

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3.7 SENSOR CALIBRATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-SENSOR CALIBRATION-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

Sensor 1AVPT

 

 

 

 

 

 

P S I

 

 

 

 

CALIBRATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor 3APT

 

 

 

 

 

 

 

 

 

 

 

 

 

Ready To Start

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CALIBRATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATUS

 

 

 

 

 

 

MAIN MENU

 

 

 

SELECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure sensor calibration is done through the SENSOR CALIBRATION screen. Sensor calibration can only take place when the machine is stopped. Calibration needs to be done only after a sensor has been replaced or the Intellisys controller has been replaced.

Each of the sensors listed below can be chosen by using the up and down arrow buttons to highlight it on the screen.

Select the highlighted sensor by pressing the SELECT button. Press the CALIBRATE button to start the automatic calibration procedure, or press the CANCEL button to not calibrate it and return to the sensor list.

The calibration screen can be exited by pressing either the STATUS or MAIN MENU buttons. If no buttons are pressed within 30 seconds, the display will return to the CURRENT STATUS screen.

SENSOR CALIBRATION Items

Sensor 1AVPT

Sensor 3APT

Sensor 4APT

Sensor 5CPT

Sensor 6APT

3.8 ALARM HISTORY

 

 

 

 

 

 

 

 

 

 

 

 

 

-ALARM HISTORY-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

Alarm History 1

 

 

 

 

P S I

 

 

 

MOTOR OVERLOAD

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm History 2

 

 

 

 

 

 

 

 

 

 

 

Ready To Start

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH AIREND DISCH TEMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATUS

 

 

 

 

 

 

MAIN MENU

 

 

 

SELECT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm History displays each of the Alarm messages for the last 15 Alarms experienced by the machine. It also gives access to displaying the machine operating conditions that existed at the time of each Alarm. The first one shown, “Alarm History 1”, was the most recent Alarm to occur. Note that multiple, consecutive EMERGENCY STOP Alarms are not recorded as separate Alarms, only the first one will be shown.

Each of the last 15 Alarm messages can be seen by moving the Alarm History list up and down using the arrow buttons. Pressing the SELECT button when one of the Alarms is highlighted will display the list of machine values that existed at the time that particular Alarm occurred.

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Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Ingersoll-Rand Company Davidson, North Carolina InspectionUnpacking and Handling ToolsFoundation Requirements VentilationNever elevate the compressor unit Performance will be affectedPiping Moisture Content of Compressed AIRDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckHasp Lever TAG KEY Lock Electrical InstallationFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysIntellisys Controls Emergency Stop Power on LightStart StopCurrent Status Display ScreenCurrent Status Items Operator DiagramPanel Flow Figure IntellisysOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Sensor Calibration Alarm HistorySensor Calibration Items Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Maintenance Records Maintenance ScheduleMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstCoolant Filter Inlet AIR Filter200 HP/132-160 KW Requires 2 Elements ElementsItems Required CoolantCoolant Drain Hot coolant can cause severe injuryCoolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Tank cover bolt torque values Coolant Separator ElementRecommended Bolt Tightening Cross Pattern 125/200 HPCoolant Coolers Cooler Cores CleaningAftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationMotor Lubrication Motor Bearing Maintenance Stored UnitsRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathIntellisys Removal Long Term Storage GeneralTools Controller RemovalCoolant Sampling Procedure InstallationCoolant Hoses RemovalGeneral System Information AIR Cooled Compressors Design TemperaturesCoolant Cooler Cooling FAN MotorCOOLANT/AIR Separation System Compressed AIR System The air system is composedOperation Electrical SystemStepper Motor Inlet Control STAR-DELTA Type StarterCapacity Control Automatic Unloaded StartAutomatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Sequencer Power Outage Restart OptionLOW Ambient Separator DELTA-P SolenoidModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Corrosion ScaleFouling Parameter Concentration Frequency of AnalysisPage Total dissolved solids ppm Temperature FHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record