Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW technical manual Alarms, Alarm Main Menu

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3.11 WARNINGS (CONTINUED)

COMMUNICATION FAIL 1 (or 2 - 4) - This warning will occur if the compressor is the lead unit while using integral sequencing and is unable to communicate with another compressor.

SERVICED REQUIRED - The Intellisys has 2 levels of service. The service level can be set at the factory or by an Ingersoll-Rand service representative. Either service level will issue a “SERVICE REQUIRED” warning at 150 hours. This warning is a reminder for initial service and can be cleared by the operator.

Level 1 - If service level 1 (default) is selected, a “SERVICE REQUIRED” warning will be issued every 2000 operating hours. This warning is to serve as a reminder to have the unit serviced and can be cleared by the operator.

Level 2 - If service level 2 is selected, service warnings will be issued every 2000 operating hours (default) or in 3, 6, 9, or 12 month intervals, as selected at the factory or by an I-R service

representative. Service warnings at level 2 are issued in 3 stages. First a “100 HOURS TO SERVICE” or 14 DAYS TO SERVICE” (depending on the service interval type) warning will be issued. This warning will let the operator know that the time for service is approaching and can be cleared by the operator. Following that, 100 hours or 14 days later a “SERVICE REQUIRED” warning will be issued. This warning can be temporarily cleared by the operator, however it will return 24 hours later if service has not been performed by an I-R service representative. A new service period will start when service is performed. If another 100 hours or 14 days elapses and service has not been performed, an “ALARM-SERVICE REQUIRED” warning will be issued. This warning can only be cleared by an I-R service representative.

SENSOR FAILURE 6APT - This warning will occur if the separator delta-p sensor option is installed and sensor 6APT is recognized as missing or broken.

3.12 ALARMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 0 0

 

 

 

 

 

 

 

 

High Airend Disch Temp

 

 

 

 

P S I

 

 

 

 

 

 

 

 

 

 

 

 

 

229°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STOPPED BY ALARM

 

 

 

Press RESET Twice

 

Mode: MOD/ACS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATUS

 

 

 

 

 

 

MAIN MENU

 

 

 

 

RESET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When an Alarm occurs, an exclamation mark will flash on the display screen as shown above. The display message will indicate what caused the Alarm.

Pressing the STATUS button will display the ALARM STATUS screen with the ALARM button indicating an Alarm still exists. Alarm Status is the list of machine operating conditions that existed at the time of the Alarm.

 

 

 

 

 

 

 

 

 

 

 

 

-ALARM STATUS-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Package Disch Pressure

 

 

 

1 0 0

 

 

 

 

 

 

 

 

 

 

 

P S I

 

 

 

 

 

 

 

 

 

 

100 PSI

 

 

 

 

 

 

 

 

 

 

 

 

STOPPED BY ALARM

 

 

Package Discharge Temp

 

 

Mode: MOD/ACS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

103°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALARM

 

 

 

 

 

 

MAIN MENU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The name and value of each of the items listed can be seen by moving the list up and down using the arrow buttons. Pressing the ALARM button will return the display to the Alarm screen and the RESET button.

The Alarm needs to be reset by the operator by pressing the RESET button twice. Any exceptions to this are explained in the alarm descriptions.

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Contents Form Apdd 738B Phone CCN 80440415 REV BAIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR CompressorTable of Contents Safety and Warnings Safety Shutdown Decals Lift HereViewed From Rear DecalsCompressor Package Data Ingersoll-Rand Company Davidson, North Carolina InspectionUnpacking and Handling ToolsFoundation Requirements VentilationNever elevate the compressor unit Performance will be affectedPiping Moisture Content of Compressed AIRDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in ParallelRotary TWO Compressor System Electrical InstallationDrive Motor Rotation CheckHasp Lever TAG KEY Lock Electrical InstallationFAN Motor Intellisys Operating InstructionsOutdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller IntellisysIntellisys Controls Emergency Stop Power on LightStart StopCurrent Status Items Display ScreenCurrent Status Operator DiagramPanel Flow Figure IntellisysOperator Setpoints Main MenuOptions Items Range Step Unit OptionsOptions Sensor Calibration Items Alarm HistorySensor Calibration Clock Functions Alarm History ItemsIntegral Sequencing Range Step Unit Integral SequencingStatus Main Menu Reset Alarm Main Menu AlarmsPage Maintenance Records Maintenance ScheduleMaintenance Procedures Number of Running HOURS, Whichever Occurs FirstCoolant Filter Inlet AIR Filter200 HP/132-160 KW Requires 2 Elements ElementsItems Required CoolantCoolant Drain Hot coolant can cause severe injurySeparator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant Tank cover bolt torque values Coolant Separator ElementRecommended Bolt Tightening Cross Pattern 125/200 HPCoolant Coolers Cooler Cores CleaningAftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor LubricationMotor Lubrication Motor Bearing Maintenance Stored UnitsRecommended Motor Grease Hazardous voltage. Can cause severe injury or deathIntellisys Removal Long Term Storage GeneralTools Controller RemovalCoolant Sampling Procedure InstallationCoolant Hoses RemovalGeneral System Information AIR Cooled Compressors Design TemperaturesCoolant Cooler Cooling FAN MotorCOOLANT/AIR Separation System Compressed AIR System The air system is composedOperation Electrical SystemStepper Motor Inlet Control STAR-DELTA Type StarterCapacity Control Automatic Unloaded StartFirst Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Sequencer Power Outage Restart OptionLOW Ambient Separator DELTA-P SolenoidModbus Remote LOAD/UNLOADReference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan AircooledFoundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow DiagramTypical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Corrosion ScaleFouling Parameter Concentration Frequency of AnalysisPage Total dissolved solids ppm Temperature FHardness ppm Alkalinity ppmMaintenance Record Maintenance Record Maintenance Record Maintenance Record