Franklin 2007 manual Hot Water Applications Example, Service Factor Horsepower, KW Sfhp

Page 11

Application – All Motors

2.Determine pump horsepower required from the pump manufacturer’s curve.

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXAMPLE

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Horsepower

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brake

3

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

5

10

15

20

25

30

35

40

45

50

Gallons Per Minute

FIG. 2 MANUFACTURER’S PUMP CURVE

Table 8 Heat Factor Multiplier at 3 ft/s (.91 m/sec) Flow Rate

3.Multiply the pump horsepower required by the heat factor multiplier from table 8.

MAXIMUM

WATER TEMPERATURE

140 °F (60 °C)

131 °F (55 °C)

122 °F (50 °C)

113 °F (45 °C)

104 °F (40 °C)

95 °F (35 °C)

1/3 - 5 HP

.25 - 3.7 KW

1.25

1.11

1.00

1.00

1.00

1.00

7 1/2 - 30 HP

5.5- 22 KW

1.62

1.32

1.14

1.00

1.00

1.00

OVER 30 HP OVER 22 KW

2.00

1.62

1.32

1.14

1.00

1.00

Table 8A Service Factor Horsepower

4.Select a rated hp motor on table 8A whose Service Factor Horsepower is at least the value calculated in Item 3.

HP

1/3

1/2

3/4

1

1.5

2

KW SFHP

0.250.58

0.370.80

0.551.12

0.751.40

1.101.95

1.502.50

HP

KW

SFHP

 

HP

KW

SFHP

 

HP

KW

SFHP

3

2.2

3.45

 

25

18.5

28.75

 

100

75

115.00

5

3.7

5.75

 

30

22.0

34.50

 

125

90

143.75

7.5

5.5

8.62

 

40

30.0

46.00

 

150

110

172.50

10

7.5

11.50

 

50

37.0

57.50

 

175

130

201.25

15

11.0

17.25

 

60

45.0

69.00

 

200

150

230.00

20

15.0

23.00

 

75

55.0

86.25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Water Applications - Example

EXAMPLE: A 6" pump end requiring 39 hp input will pump 124 °F water in an 8" well at a delivery rate of 140 gpm. From table 7A, a 6" fl ow sleeve will be required to increase the fl ow rate to at least 3 ft/s

Using table 8, the 1.62 heat factor multiplier is selected because the hp required is over 30 hp and water

temperature is above 122 °F. Multiply 39 hp x 1.62 (multiplier), which equals 63.2 hp. This is the minimum rated service factor horsepower usable at 39 hp in 124 °F. Using table 8A, select a motor with a rated service factor horsepower above 63.2 hp. A 60 hp motor has a service factor horsepower of 69, so a 60 hp motor may be used.

8

Image 11
Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Submersible Motors Application Installation Maintenance ManualMounting Position Application All MotorsStorage Frequency of StartsTorque Required Examples Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Transformer CapacityKVA Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves Engine Driven GeneratorsMotor Water Temperature and FlowFlow Inducer Sleeve Required Cooling FlowMinimum gpm l/m Required for 3 ft/s .91 m/sec Flow Rate Head Loss From Flow Past MotorHot Water Applications Standard Motors Head Loss in Feet Meters at Various Flow RatesHeat Factor Multiplier at 3 ft/s .91 m/sec Flow Rate Service Factor HorsepowerMaximum Water Temperature Hot Water Applications ExampleControl Box and Panel Environment Drawdown SealsGrounding Control Boxes and Panels Grounding Surge ArrestorsQD Relays Solid State Application Single-Phase MotorsWire Control Boxes Wire Motor Solid State Controls250 120180 200Actual Length Formula Two or More Different Cable Sizes Can Be UsedSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformer Sizing Auxiliary Running CapacitorsBuck-Boost Transformers Application Three-Phase Motors Three-Phase 60 C Cable 450 140 220150 240 250 400280 150200 250 260Three-Phase 75 C Cable 340 400 490 120 180130 340 420Efficiency % Locked Rotor Amps Three-Phase Motor Specifications 60 HzFull Load Maximum Amps Watts575 Three-Phase Motor Fuse SizingEfficiency % KW Volts Amps Watts100 150 200 175 250 225 125 110 300 17.5 Efficiency Locked Rotor Amps Rating Full Load MaximumDual Element Furnas 60 Hz 4 MotorsHeaters for Overload RelaysFootnotes for Tables 28, 29, Nema Heaters for Adjustable60 Hz 6 Motors Submersible Pump Installation Check List Date Filled In By Pump MotorIncoming Voltage Power SupplyTransformers Control PanelControls and Protective Devices InstallationAmps To Motor Insulation CheckVoltage To Motor 60 Hz 8 Motors Recommended Adjustable Overload RelaysMotor Kvar Required for PF SubMonitor Three-Phase ProtectionPower Factor Correction KVAR Required 60 HzLine Voltage Control Three-Phase Starter DiagramsChecking and Correcting Rotation and Current Unbalance Three-Phase Power UnbalancePhase Converters Three-Phase Motor Lead IdentificationInline Booster Pump Systems Reduced Voltage StartersFeed Water Temperature C Source of Cable Ampacity Franklin Cable chart See 12. WiringAIR Availability Variable Speed Submersible Pump Operation, Inverter Drives Dimensions Standard Water Well Installation All MotorsSubmersible Leads and Cables Tightening Motor Lead Connector Jam NutPump to Motor Coupling Shaft Height and Free End PlayMotor Starts Too Often Maintenance All MotorsSystem Troubleshooting Motor Does Not StartMotor Runs But Overload Protector Trips Motor Runs ContinuouslyResistance Preliminary Tests All Sizes Single- and Three-PhaseNormal ohm and Megohm Values Between All Leads and Ground Insulation Resistance ReadingsResistance of Drop Cable ohms Checking and Repairing Procedures Power On Single-Phase Control BoxesOhmmeter Tests QD, Solid State Control Box Power OffQD Control Box Parts 60 Hz QD Capacitor Replacement KitsOverload Kits 60 Hz QD Relay Replacement Kits Overload Relay Integral Horsepower Control Box Parts 60 HzControl BOX Model no Capacitors MFD Volts Integral hp Contactor Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Voltage Relay Replacement Kits1 hp QD Relay Control Box Wiring DiagramsHp Standard Hp Deluxe 282 201 Hp X-LARGE Unit Appears Dead Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Pumptec-PlusPumptec-Plus Troubleshooting After Installation QD Pumptec and Pumptec QD Pumptec & Pumptec TroubleshootingSubDrive75, 150, 300, MonoDrive, & MonoDrive XT SubDrive/MonoDrive TroubleshootingSubMonitor SubMonitor TroubleshootingGreen Off Time Subtrol-Plus Troubleshooting After InstallationSubtrol-Plus Obsolete See SubMonitor Light on Igbt AbbreviationsPage Page Page Toll Free Help from a Friend