Franklin 2007 manual Availability

Page 47

Application – Three-Phase Motors

Inline Booster Pump Systems (continued)

17.Open Atmosphere Booster Pump Systems: When an open booster is placed in a lake, tank, etc. that is open to atmospheric pressure, the water level must provide suffi cient head pressure to allow the pump to operate above its NPSHR requirement at all times and all seasons. Adequate inlet pressure must be provided prior to booster start-up.

Four Continuous Monitoring System Requirements for Sealed Booster Systems.

1.Water Temperature: Feed water on each booster must be continuously monitored and not allowed to exceed the motor nameplate maximum ambient temperature at any time. IF THE INLET TEMPERATURE EXCEEDS THE MOTOR NAMEPLATE MAXIMUM AMBIENT TEMPERATURE, THE SYSTEM MUST SHUTDOWN IMMEDIATELY TO PREVENT PERMANENT MOTOR DAMAGE. If feed water temperatures are expected to be above the allowable temperature, the motor must be derated. See Franklin’s AIM Manual Hot Water Applications section for derating guidelines. (The high temperature feed water derating is in addition to the exchange to DI water derating if the motor factory fi ll solution was exchanged to DI water.)

2.Inlet Pressure: The inlet pressure on each booster module must be continuously monitored. It must always be positive and higher than the NPSHR (Net Positive Suction Head Requirement) of the pump. A minimum of 20 PSIG (1.38 Bar) is required at all times, except for 10 seconds or less when the motor is starting and the system is coming up to pressure.

Even during these 10 seconds the pressure must remain positive and be higher than the NPSHR (Net Positive Suction Head Requirement) of the pump.

PSIG is the actual value displayed on a pressure gauge in the system piping. PSIG is the pressure above the atmospheric conditions. If at any time these pressure requirements are not being met, the motor must be de-energized immediately to prevent permanent damage to the motor. Once the motor is damaged, it is usually not immediately noticeable, but progresses and results in a premature motor failure weeks or months after the damage occurred.

Motors that will be exposed to pressure in excess of 500 psi (34.47 Bar) must undergo special high pressure testing. Consult factory for details

and availability.

3.Discharge Flow: The fl ow rate for each pump must not be allowed to drop below the motor minimum cooling fl ow requirement. IF THE MOTOR MINIMUM COOLING FLOW REQUIREMENT IS NOT BEING MET FOR MORE THAN 10 SECONDS, THE SYSTEM MUST BE SHUT DOWN IMMEDIATELY TO PREVENT PERMANENT MOTOR DAMAGE.

4.Discharge Pressure: The discharge pressure must be monitored to ensure that a downthrust load toward the motor is present within 3 seconds after start-up and continuously during operation.

IF THE MOTOR DISCHARGE PRESSURE IS NOT ADEQUATE TO MEET THIS REQUIREMENT, THE SYSTEM MUST BE SHUT DOWN IMMEDIATELY TO PREVENT PERMANENT MOTOR DAMAGE.

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Submersible Motors Application Installation Maintenance ManualMounting Position Application All MotorsStorage Frequency of StartsTorque Required Examples Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Transformer CapacityKVA Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves Engine Driven GeneratorsMotor Water Temperature and FlowFlow Inducer Sleeve Required Cooling FlowMinimum gpm l/m Required for 3 ft/s .91 m/sec Flow Rate Head Loss From Flow Past MotorHot Water Applications Standard Motors Head Loss in Feet Meters at Various Flow RatesHeat Factor Multiplier at 3 ft/s .91 m/sec Flow Rate Service Factor HorsepowerMaximum Water Temperature Hot Water Applications ExampleControl Box and Panel Environment Drawdown SealsGrounding Control Boxes and Panels Grounding Surge ArrestorsQD Relays Solid State Application Single-Phase MotorsWire Control Boxes Wire Motor Solid State Controls250 120180 200Actual Length Formula Two or More Different Cable Sizes Can Be UsedSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformer Sizing Auxiliary Running CapacitorsBuck-Boost Transformers Application Three-Phase Motors Three-Phase 60 C Cable 450 140 220150 240 250 400280 150200 250 260Three-Phase 75 C Cable 340 400 490 120 180130 340 420Efficiency % Locked Rotor Amps Three-Phase Motor Specifications 60 HzFull Load Maximum Amps Watts575 Three-Phase Motor Fuse SizingEfficiency % KW Volts Amps Watts100 150 200 175 250 225 125 110 300 17.5 Efficiency Locked Rotor Amps Rating Full Load MaximumDual Element Furnas 60 Hz 4 MotorsHeaters for Overload RelaysFootnotes for Tables 28, 29, Nema Heaters for Adjustable60 Hz 6 Motors Submersible Pump Installation Check List Date Filled In By Pump MotorIncoming Voltage Power SupplyTransformers Control PanelControls and Protective Devices InstallationAmps To Motor Insulation CheckVoltage To Motor 60 Hz 8 Motors Recommended Adjustable Overload RelaysMotor Kvar Required for PF SubMonitor Three-Phase ProtectionPower Factor Correction KVAR Required 60 HzLine Voltage Control Three-Phase Starter DiagramsChecking and Correcting Rotation and Current Unbalance Three-Phase Power UnbalancePhase Converters Three-Phase Motor Lead IdentificationInline Booster Pump Systems Reduced Voltage StartersFeed Water Temperature C Source of Cable Ampacity Franklin Cable chart See 12. WiringAIR Availability Variable Speed Submersible Pump Operation, Inverter Drives Dimensions Standard Water Well Installation All MotorsSubmersible Leads and Cables Tightening Motor Lead Connector Jam NutPump to Motor Coupling Shaft Height and Free End PlayMotor Starts Too Often Maintenance All MotorsSystem Troubleshooting Motor Does Not StartMotor Runs But Overload Protector Trips Motor Runs ContinuouslyResistance Preliminary Tests All Sizes Single- and Three-PhaseNormal ohm and Megohm Values Between All Leads and Ground Insulation Resistance ReadingsResistance of Drop Cable ohms Checking and Repairing Procedures Power On Single-Phase Control BoxesOhmmeter Tests QD, Solid State Control Box Power OffQD Control Box Parts 60 Hz QD Capacitor Replacement KitsOverload Kits 60 Hz QD Relay Replacement Kits Overload Relay Integral Horsepower Control Box Parts 60 HzControl BOX Model no Capacitors MFD Volts Integral hp Contactor Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Voltage Relay Replacement Kits1 hp QD Relay Control Box Wiring DiagramsHp Standard Hp Deluxe 282 201 Hp X-LARGE Unit Appears Dead Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Pumptec-PlusPumptec-Plus Troubleshooting After Installation QD Pumptec and Pumptec QD Pumptec & Pumptec TroubleshootingSubDrive75, 150, 300, MonoDrive, & MonoDrive XT SubDrive/MonoDrive TroubleshootingSubMonitor SubMonitor TroubleshootingGreen Off Time Subtrol-Plus Troubleshooting After InstallationSubtrol-Plus Obsolete See SubMonitor Light on Igbt AbbreviationsPage Page Page Toll Free Help from a Friend