Franklin 2007 manual Preliminary Tests All Sizes Single- and Three-Phase, Resistance

Page 53

Maintenance – All Motors

Table 44 Preliminary Tests - All Sizes Single- and Three-Phase

“TEST”

PROCEDURE

WHAT IT MEANS

 

1.

Open master breaker and disconnect all leads from control

1.

If the ohms value is normal (table 45), the motor is

 

 

box or pressure switch (QD type control, remove lid) to

 

not grounded and the cable insulation is not damaged.

 

 

avoid electric shock hazard and damage to the meter.

 

 

 

 

 

2.

If the ohms value is below normal, either the windings

Insulation

2.

Use a megohmmeter or set the scale lever to R X 100K

 

are grounded or the cable insulation is damaged.

 

on an Ohmmeter. Zero the meter.

 

Check the cable at the well seal as the insulation is

Resistance

 

 

 

 

 

sometimes damaged by being pinched.

 

 

 

 

 

3.

Connect one meter lead to any one of the motor leads

 

 

 

 

and the other lead to the metal drop pipe. If the drop pipe is

 

 

 

 

plastic, connect the meter lead to ground.

 

 

 

 

 

 

 

 

1.

Open master breaker and disconnect all leads from control

1.

If all ohms values are normal (tables 13, 22, 24 & 26), the

 

 

box or pressure switch (QD type control, remove lid) to

 

motor windings are neither shorted nor open, and the

 

 

avoid electric shock hazard and damage to the meter.

 

cable colors are correct

 

2.

Set the scale lever to R X 1 for values under 10 ohms.

2.

If any one value is less than normal, the motor

 

 

For values over 10 ohms, set the scale lever to R X 10.

 

is shorted.

Winding

 

“Zero” the Ohmmeter.

 

 

 

 

3.

If any one ohm value is greater than normal, the

Resistance

3.

On 3-wire motors measure the resistance of yellow to black

 

winding or the cable is open, or there is a poor cable

 

 

(Main winding) and yellow to red (Start winding).

 

joint or connection.

 

 

On 2-wire motors: measure the resistance from line-to-line.

4.

If some ohms values are greater than normal and some

 

 

 

 

less on single-phase motors, the leads are mixed. See

 

 

Three-phase motors: measure the resistance line-to-line

 

page 46 to verify cable colors.

 

 

for all three combinations.

 

 

 

 

 

 

 

 

 

 

 

ATTACH THIS LEAD

 

 

 

 

 

 

 

 

 

TO WELL CASING OR

 

 

 

 

 

 

 

 

 

DISCHARGE PIPE

 

 

 

 

 

 

L1 L2 R

Y B

 

CONNECT

 

L1 L2 R

Y B

 

 

 

 

THIS LEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO GROUND

 

 

 

 

 

 

 

RED

 

 

 

 

RED

 

 

 

 

YELLOW

 

 

 

 

YELLOW

 

 

 

 

BLACK

 

 

 

 

BLACK

 

 

TO

GROUND

 

 

 

TO

GROUND

 

 

 

POWER

L1

BLACK

 

 

POWER

L1

 

 

 

SUPPLY {

L2

YELLOW

 

TO

SUPPLY {

L2

BLACK

 

TO

 

 

 

 

 

YELLOW

 

 

 

RED

PUMP

 

 

 

PUMP

 

 

 

{

 

 

 

RED

 

 

GROUND

 

 

 

 

{

 

POWER MUST

 

 

 

POWER MUST

 

GROUND

 

 

 

 

 

 

 

 

 

BE SHUT OFF

 

 

 

 

 

 

 

 

 

 

 

 

BE SHUT OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MEGGER

 

 

OHMMETER

 

 

OR OHMMETER

 

 

 

 

 

 

SET AT R X 1

 

 

SET AT R X 100K

 

 

 

 

 

 

 

 

 

 

FIG. 13

 

 

 

 

FIG. 14

 

 

 

44

Image 53
Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Submersible Motors Application Installation Maintenance ManualStorage Application All MotorsFrequency of Starts Mounting PositionEffects of Torque Transformer Capacity Single-Phase or Three-PhaseTransformer Capacity Torque Required ExamplesUse of Check Valves Use of Engine Driven Generators Single-Phase or Three-PhaseEngine Driven Generators KVAFlow Inducer Sleeve Water Temperature and FlowRequired Cooling Flow MotorHot Water Applications Standard Motors Head Loss From Flow Past MotorHead Loss in Feet Meters at Various Flow Rates Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateMaximum Water Temperature Service Factor HorsepowerHot Water Applications Example Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateGrounding Control Boxes and Panels Drawdown SealsGrounding Surge Arrestors Control Box and Panel EnvironmentWire Control Boxes Application Single-Phase MotorsWire Motor Solid State Controls QD Relays Solid State180 120200 250Actual Length Formula Two or More Different Cable Sizes Can Be UsedSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformer Sizing Auxiliary Running CapacitorsBuck-Boost Transformers Application Three-Phase Motors Three-Phase 60 C Cable 150 240 140 220250 400 450200 250 150260 280Three-Phase 75 C Cable 130 120 180340 420 340 400 490Full Load Maximum Three-Phase Motor Specifications 60 HzAmps Watts Efficiency % Locked Rotor Amps575 Three-Phase Motor Fuse SizingEfficiency % KW Volts Amps Watts100 150 200 175 250 225 125 110 300 17.5 Efficiency Locked Rotor Amps Rating Full Load MaximumDual Element Heaters for 60 Hz 4 MotorsOverload Relays FurnasFootnotes for Tables 28, 29, Nema Heaters for Adjustable60 Hz 6 Motors Submersible Pump Installation Check List Date Filled In By Pump MotorTransformers Power SupplyControl Panel Incoming VoltageControls and Protective Devices InstallationAmps To Motor Insulation CheckVoltage To Motor 60 Hz 8 Motors Recommended Adjustable Overload RelaysPower Factor Correction SubMonitor Three-Phase ProtectionKVAR Required 60 Hz Motor Kvar Required for PFLine Voltage Control Three-Phase Starter DiagramsChecking and Correcting Rotation and Current Unbalance Three-Phase Power UnbalancePhase Converters Three-Phase Motor Lead IdentificationInline Booster Pump Systems Reduced Voltage StartersFeed Water Temperature C Source of Cable Ampacity Franklin Cable chart See 12. WiringAIR Availability Variable Speed Submersible Pump Operation, Inverter Drives Dimensions Standard Water Well Installation All Motors Pump to Motor Coupling Tightening Motor Lead Connector Jam Nut Shaft Height and Free End Play Submersible Leads and CablesSystem Troubleshooting Maintenance All MotorsMotor Does Not Start Motor Starts Too OftenMotor Runs But Overload Protector Trips Motor Runs ContinuouslyResistance Preliminary Tests All Sizes Single- and Three-PhaseNormal ohm and Megohm Values Between All Leads and Ground Insulation Resistance ReadingsResistance of Drop Cable ohms Checking and Repairing Procedures Power On Single-Phase Control BoxesOhmmeter Tests QD, Solid State Control Box Power OffQD Control Box Parts 60 Hz QD Capacitor Replacement KitsOverload Kits 60 Hz QD Relay Replacement Kits Overload Relay Integral Horsepower Control Box Parts 60 HzControl BOX Model no Capacitors MFD Volts Integral hp Overload Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Voltage Relay Replacement Kits Integral hp Contactor Replacement Kits1 hp QD Relay Control Box Wiring DiagramsHp Standard Hp Deluxe 282 201 Hp X-LARGE Pumptec-Plus Troubleshooting During Installation Maintenance Electronic ProductsPumptec-Plus Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec and Pumptec QD Pumptec & Pumptec TroubleshootingSubDrive75, 150, 300, MonoDrive, & MonoDrive XT SubDrive/MonoDrive TroubleshootingSubMonitor SubMonitor TroubleshootingGreen Off Time Subtrol-Plus Troubleshooting After InstallationSubtrol-Plus Obsolete See SubMonitor Light on Igbt AbbreviationsPage Page Page Toll Free Help from a Friend