Franklin 2007 SubDrive75, 150, 300, MonoDrive, & MonoDrive XT, SubDrive/MonoDrive Troubleshooting

Page 67

Maintenance – Electronic Products

SubDrive75, 150, 300, MonoDrive, & MonoDrive XT

The Franklin Electric SubDrive/MonoDrive Constant Pressure controller is a variable-speed drive that delivers water at a constant pressure.

WARNING: Serious or fatal electrical shock may result from failure to connect the motor, SubDrive/MonoDrive Controller, metal plumbing and all other metal near the motor or cable to the power supply ground terminal using wire no smaller than motor cable wires. To reduce the risk of electrical shock, disconnect power before working on or around the water system. Capacitors inside the SubDrive/MonoDrive Controller can still hold a lethal voltage even after power has been removed. Allow 10 minutes for dangerous internal voltage to discharge. Do not use motor in swimming areas.

SubDrive/MonoDrive Troubleshooting

Should an application or system problem occur, a built-in diagnostics will protect the system. The “FAULT” light on the front of the SubDrive/MonoDrive Controller will fl ash a given number of times indicating the nature of the fault. In some cases, the system will shut itself off until corrective action is taken. Fault codes and their corrective actions are listed below. See SubDrive Installation Manual for installation data.

#OF

FLASHES

FAULT

POSSIBLE

CAUSE

CORRECTIVE ACTION

 

 

Air-locked pump.

Wait for well to recover and automatic restart timer to time

 

 

Overpumped or dry well.

1

 

out. If the problem does not correct, check motor and pump.

Motor Underload

Worn pump.

See description on “smart reset” at the end of the

 

Damaged shaft or coupling.

 

 

installation manual.

 

 

Blocked pump or screen.

 

 

 

 

 

 

 

2

 

Low line voltage.

Check for loose connections. Check line voltage. Report low

Undervoltage

voltage to the power company. Unit will start automatically

Misconnected input leads.

 

when proper power is supplied.

 

 

 

 

 

 

 

3

 

Motor/pump misaligned.

Unit will attempt to free a locked pump. If unsuccessful, check

Locked Pump

Abrasive/sand bound pump.

the motor and pump.

 

Dragging pump or motor.

 

 

 

 

 

 

 

4

Incorrectly Wired

Start winding resistance too low.

Check if main and start wires are swapped. Make certain

proper motor is installed.

(MonoDrive Only)

 

 

 

 

 

 

5

 

Loose connections.

Check motor wiring. Make certain all connections are tight.

Open Circuit

Make certain proper motor is installed.

Defective motor or cable.

 

*Cycle input power to reset.

 

 

 

 

 

 

 

 

 

When fault is indicated immediately

 

 

Short Circuit

after power-up, short circuit due to loose

Check motor wiring. *Cycle input power to reset.

6

 

connection, defective cable, splice or motor.

 

 

 

 

 

When fault is indicated while motor is

 

 

 

 

 

Over Current

running, over current due to loose debris

Check pump.

 

 

trapped in pump.

 

 

 

 

 

7

Overheated

High ambient temperature.

This fault automatically resets when temperature returns to

Direct sunlight.

Controller

a safe level.

Obstruction of air fl ow.

 

 

 

 

 

 

 

* “Cycle input power” means turn the power off until both lights fade off and apply power again

58

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Submersible Motors Application Installation Maintenance ManualMounting Position Application All MotorsStorage Frequency of StartsTorque Required Examples Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Transformer CapacityKVA Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves Engine Driven GeneratorsMotor Water Temperature and FlowFlow Inducer Sleeve Required Cooling FlowMinimum gpm l/m Required for 3 ft/s .91 m/sec Flow Rate Head Loss From Flow Past MotorHot Water Applications Standard Motors Head Loss in Feet Meters at Various Flow RatesHeat Factor Multiplier at 3 ft/s .91 m/sec Flow Rate Service Factor HorsepowerMaximum Water Temperature Hot Water Applications ExampleControl Box and Panel Environment Drawdown SealsGrounding Control Boxes and Panels Grounding Surge ArrestorsQD Relays Solid State Application Single-Phase MotorsWire Control Boxes Wire Motor Solid State Controls250 120180 200Actual Length Formula Two or More Different Cable Sizes Can Be UsedSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformers Auxiliary Running CapacitorsBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 450 140 220150 240 250 400280 150200 250 260Three-Phase 75 C Cable 340 400 490 120 180130 340 420Efficiency % Locked Rotor Amps Three-Phase Motor Specifications 60 HzFull Load Maximum Amps Watts575 Three-Phase Motor Fuse SizingEfficiency % KW Volts Amps Watts100 150 200 175 250 225 125 110 300 17.5 Efficiency Locked Rotor Amps Rating Full Load MaximumDual Element Furnas 60 Hz 4 MotorsHeaters for Overload Relays60 Hz 6 Motors Nema Heaters for AdjustableFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Pump MotorIncoming Voltage Power SupplyTransformers Control PanelControls and Protective Devices InstallationVoltage To Motor Insulation CheckAmps To Motor 60 Hz 8 Motors Recommended Adjustable Overload RelaysMotor Kvar Required for PF SubMonitor Three-Phase ProtectionPower Factor Correction KVAR Required 60 HzLine Voltage Control Three-Phase Starter DiagramsChecking and Correcting Rotation and Current Unbalance Three-Phase Power UnbalancePhase Converters Three-Phase Motor Lead IdentificationInline Booster Pump Systems Reduced Voltage StartersFeed Water Temperature C AIR Franklin Cable chart See 12. WiringSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Dimensions Standard Water Well Installation All MotorsSubmersible Leads and Cables Tightening Motor Lead Connector Jam NutPump to Motor Coupling Shaft Height and Free End PlayMotor Starts Too Often Maintenance All MotorsSystem Troubleshooting Motor Does Not StartMotor Runs But Overload Protector Trips Motor Runs ContinuouslyResistance Preliminary Tests All Sizes Single- and Three-PhaseResistance of Drop Cable ohms Insulation Resistance ReadingsNormal ohm and Megohm Values Between All Leads and Ground Checking and Repairing Procedures Power On Single-Phase Control BoxesOhmmeter Tests QD, Solid State Control Box Power OffOverload Kits 60 Hz QD Relay Replacement Kits QD Capacitor Replacement KitsQD Control Box Parts 60 Hz Control BOX Model no Capacitors MFD Volts Integral Horsepower Control Box Parts 60 HzOverload Relay Integral hp Contactor Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Voltage Relay Replacement Kits1 hp QD Relay Control Box Wiring DiagramsHp Standard Hp Deluxe 282 201 Hp X-LARGE Unit Appears Dead Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Pumptec-PlusPumptec-Plus Troubleshooting After Installation QD Pumptec and Pumptec QD Pumptec & Pumptec TroubleshootingSubDrive75, 150, 300, MonoDrive, & MonoDrive XT SubDrive/MonoDrive TroubleshootingSubMonitor SubMonitor TroubleshootingSubtrol-Plus Obsolete See SubMonitor Subtrol-Plus Troubleshooting After InstallationGreen Off Time Light on Igbt AbbreviationsPage Page Page Toll Free Help from a Friend