Franklin 2007 manual Drawdown Seals, Grounding Control Boxes and Panels, Grounding Surge Arrestors

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Application – All Motors

Drawdown Seals

Allowable motor temperature is based on atmospheric pressure or higher surrounding the motor. “Drawdown seals,” which seal the well to the pump above its intake

to maximize delivery, are not recommended, since the suction created can be lower than atmospheric pressure.

Grounding Control Boxes and Panels

The National Electrical Code requires that the control box or panel-grounding terminal always be connected to supply ground. If the circuit has no grounding conductor and no metal conduit from the box to supply panel, use a wire at least as large as line conductors and connect as required by the National Electrical Code, from the grounding terminal to the electrical supply ground.

WARNING: Failure to ground the control frame can result in a serious or fatal electrical shock hazard.

Grounding Surge Arrestors

An above ground surge arrestor must be grounded, metal to metal, all the way to the lowest draw down water strata for the surge arrestor to be effective. GROUNDING THE ARRESTOR TO THE SUPPLY GROUND OR TO A DRIVEN GROUND ROD PROVIDES LITTLE OR NO SURGE PROTECTION FOR THE MOTOR.

Control Box and Panel Environment

Franklin Electric control boxes meet UL requirements for NEMA Type 3R enclosures. They are suitable for indoor and outdoor applications within temperatures of +14 °F (-10 °C) to 122 °F (50 °C). Operating control boxes below +14 °F can cause reduced starting torque and loss of overload protection when overloads are located in control boxes.

Control boxes and panels should never be mounted in direct sunlight or high temperature locations. This will cause shortened capacitor life and unnecessary tripping

of overload protectors. A ventilated enclosure painted white to refl ect heat is recommended for an outdoor, high temperature location.

A damp well pit, or other humid location, accelerates component failure from corrosion.

Control boxes with voltage relays are designed for vertical upright mounting only. Mounting in other positions will affect the operation of the relay.

Equipment Grounding

WARNING: Serious or fatal electrical shock may result from failure to connect the motor, control enclosures, metal plumbing and all other metal near the motor or cable to the power supply ground terminal using wire no smaller than motor cable wires.

The primary purpose of grounding the metal drop pipe and/or metal well casing in an installation is safety. It is done to limit the voltage between nonelectrical (exposed metal) parts of the system and ground, thus minimizing dangerous shock hazards. Using wire at least the size of the motor cable wires provides adequate current-carrying capability for any ground fault that might occur. It also provides a low resistance path to ground, ensuring that the current to ground will be large enough to trip any overcurrent device designed to detect faults (such as a ground fault circuit interrupter, or GFCI).

Normally, the ground wire to the motor would provide the

primary path back to the power supply ground for any ground fault. There are conditions, however, where the ground wire connection could become compromised. One such example would be the case where the water in the well is abnormally corrosive or aggressive. In this example, a grounded metal drop pipe or casing would then become the primary path to ground. However, the many installations that now use plastic drop pipes and/or casings require further steps to be taken for safety purposes, so that the water column itself does not become the conductive path to ground.

When an installation has abnormally corrosive water AND the drop pipe or casing is plastic, Franklin Electric recommends the use of a GFCI with a 10 mA set-point. In this case, the motor ground wire should be routed through the current-sensing device along with the motor power leads. Wired this way, the GFCI will trip only when a ground fault has occurred AND the motor ground wire is no longer functional.

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsApplication All Motors StorageFrequency of Starts Mounting PositionTransformer Capacity Single-Phase or Three-Phase Effects of TorqueTransformer Capacity Torque Required ExamplesUse of Engine Driven Generators Single-Phase or Three-Phase Use of Check ValvesEngine Driven Generators KVA Water Temperature and Flow Flow Inducer Sleeve Required Cooling Flow MotorHead Loss From Flow Past Motor Hot Water Applications Standard MotorsHead Loss in Feet Meters at Various Flow Rates Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateService Factor Horsepower Maximum Water TemperatureHot Water Applications Example Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateDrawdown Seals Grounding Control Boxes and PanelsGrounding Surge Arrestors Control Box and Panel EnvironmentApplication Single-Phase Motors Wire Control BoxesWire Motor Solid State Controls QD Relays Solid State120 180200 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Auxiliary Running Capacitors Buck-Boost TransformersBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 140 220 150 240250 400 450150 200 250260 280Three-Phase 75 C Cable 120 180 130340 420 340 400 490Three-Phase Motor Specifications 60 Hz Full Load MaximumAmps Watts Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element 60 Hz 4 Motors Heaters forOverload Relays FurnasNema Heaters for Adjustable 60 Hz 6 MotorsFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Motor PumpPower Supply TransformersControl Panel Incoming VoltageInstallation Controls and Protective DevicesInsulation Check Voltage To MotorAmps To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsSubMonitor Three-Phase Protection Power Factor CorrectionKVAR Required 60 Hz Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C Franklin Cable chart See 12. Wiring AIRSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellTightening Motor Lead Connector Jam Nut Pump to Motor CouplingShaft Height and Free End Play Submersible Leads and CablesMaintenance All Motors System TroubleshootingMotor Does Not Start Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceInsulation Resistance Readings Resistance of Drop Cable ohmsNormal ohm and Megohm Values Between All Leads and Ground Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsQD Capacitor Replacement Kits Overload Kits 60 Hz QD Relay Replacement KitsQD Control Box Parts 60 Hz Integral Horsepower Control Box Parts 60 Hz Control BOX Model no Capacitors MFD VoltsOverload Relay Integral hp Capacitor Replacement Kits Integral hp Overload Replacement KitsIntegral hp Voltage Relay Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Maintenance Electronic Products Pumptec-Plus Troubleshooting During InstallationPumptec-Plus Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorSubtrol-Plus Troubleshooting After Installation Subtrol-Plus Obsolete See SubMonitorGreen Off Time Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend