Franklin 2007 manual Motor Runs Continuously, Motor Runs But Overload Protector Trips

Page 52

Maintenance – All Motors

System Troubleshooting

Motor Runs Continuously

POSSIBLE CAUSE

CHECKING PROCEDURES

CORRECTIVE ACTION

A. Pressure switch.

Check switch for welded contacts.

Clean contacts, replace switch, or adjust setting.

Check switch adjustments.

 

 

 

 

 

 

Pump may exceed well capacity. Shut off

Throttle pump output or reset pump to lower level.

B. Low water level in well.

pump, wait for well to recover. Check

Do not lower if sand may clog pump.

 

static and drawdown level from well head.

 

 

 

 

 

C. Leak in system.

Check system for leaks.

Replace damaged pipes or repair leaks.

 

 

 

 

Symptoms of worn pump are similar to

 

D. Worn pump.

those of drop pipe leak or low water level

Pull pump and replace worn parts.

in well. Reduce pressure switch setting, if

 

 

 

pump shuts off worn parts may be the fault.

 

 

 

 

E. Loose coupling or broken motor shaft.

Check for loose coupling or damaged shaft.

Replace worn or damaged parts.

 

 

 

F. Pump screen blocked.

Check for clogged intake screen.

Clean screen and reset pump depth.

 

 

 

G. Check valve stuck closed.

Check operation of check valve.

Replace if defective.

 

 

 

H. Control box malfunction.

See pages 46-54 for single-phase.

Repair or replace.

 

 

 

Motor Runs But Overload Protector Trips

A. Incorrect voltage.

Using voltmeter, check the line terminals.

Contact power company if voltage is incorrect.

Voltage must be within ± 10% of rated voltage.

 

 

 

 

 

 

Direct sunlight or other heat source can raise control

Shade box, provide ventilation or move

B. Overheated protectors.

box temperature causing protectors to trip. The box

box away from source.

 

must not be hot to touch.

 

 

 

 

 

C. Defective control box.

For detailed procedures, see pages 46-54.

Repair or replace.

 

 

 

D. Defective motor or cable.

For detailed procedures, see pages 44 & 45.

Repair or replace.

 

 

 

E. Worn pump or motor.

Check running current, see tables 13, 22, 24 & 26.

Replace pump and/or motor.

 

 

 

43

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsApplication All Motors StorageFrequency of Starts Mounting PositionTransformer Capacity Single-Phase or Three-Phase Effects of TorqueTransformer Capacity Torque Required ExamplesUse of Engine Driven Generators Single-Phase or Three-Phase Use of Check ValvesEngine Driven Generators KVAWater Temperature and Flow Flow Inducer SleeveRequired Cooling Flow MotorHead Loss From Flow Past Motor Hot Water Applications Standard MotorsHead Loss in Feet Meters at Various Flow Rates Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateService Factor Horsepower Maximum Water TemperatureHot Water Applications Example Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateDrawdown Seals Grounding Control Boxes and PanelsGrounding Surge Arrestors Control Box and Panel EnvironmentApplication Single-Phase Motors Wire Control BoxesWire Motor Solid State Controls QD Relays Solid State120 180200 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformers Auxiliary Running CapacitorsBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 140 220 150 240250 400 450150 200 250260 280Three-Phase 75 C Cable 120 180 130340 420 340 400 490Three-Phase Motor Specifications 60 Hz Full Load MaximumAmps Watts Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element 60 Hz 4 Motors Heaters forOverload Relays Furnas60 Hz 6 Motors Nema Heaters for AdjustableFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Motor PumpPower Supply TransformersControl Panel Incoming VoltageInstallation Controls and Protective DevicesVoltage To Motor Insulation CheckAmps To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsSubMonitor Three-Phase Protection Power Factor CorrectionKVAR Required 60 Hz Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C AIR Franklin Cable chart See 12. WiringSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellTightening Motor Lead Connector Jam Nut Pump to Motor CouplingShaft Height and Free End Play Submersible Leads and CablesMaintenance All Motors System TroubleshootingMotor Does Not Start Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceResistance of Drop Cable ohms Insulation Resistance ReadingsNormal ohm and Megohm Values Between All Leads and Ground Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsOverload Kits 60 Hz QD Relay Replacement Kits QD Capacitor Replacement KitsQD Control Box Parts 60 Hz Control BOX Model no Capacitors MFD Volts Integral Horsepower Control Box Parts 60 HzOverload Relay Integral hp Capacitor Replacement Kits Integral hp Overload Replacement KitsIntegral hp Voltage Relay Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Maintenance Electronic Products Pumptec-Plus Troubleshooting During InstallationPumptec-Plus Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorSubtrol-Plus Obsolete See SubMonitor Subtrol-Plus Troubleshooting After InstallationGreen Off Time Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend