Maintenance – All Motors
System Troubleshooting
Motor Runs Continuously
POSSIBLE CAUSE
CHECKING PROCEDURES
CORRECTIVE ACTION
A. Pressure switch. | Check switch for welded contacts. | Clean contacts, replace switch, or adjust setting. | |
Check switch adjustments. | |||
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| Pump may exceed well capacity. Shut off | Throttle pump output or reset pump to lower level. | |
B. Low water level in well. | pump, wait for well to recover. Check | ||
Do not lower if sand may clog pump. | |||
| static and drawdown level from well head. | ||
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C. Leak in system. | Check system for leaks. | Replace damaged pipes or repair leaks. | |
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| Symptoms of worn pump are similar to |
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D. Worn pump. | those of drop pipe leak or low water level | Pull pump and replace worn parts. | |
in well. Reduce pressure switch setting, if | |||
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| pump shuts off worn parts may be the fault. |
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E. Loose coupling or broken motor shaft. | Check for loose coupling or damaged shaft. | Replace worn or damaged parts. | |
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F. Pump screen blocked. | Check for clogged intake screen. | Clean screen and reset pump depth. | |
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G. Check valve stuck closed. | Check operation of check valve. | Replace if defective. | |
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H. Control box malfunction. | See pages | Repair or replace. | |
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Motor Runs But Overload Protector Trips
A. Incorrect voltage. | Using voltmeter, check the line terminals. | Contact power company if voltage is incorrect. | |
Voltage must be within ± 10% of rated voltage. | |||
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| Direct sunlight or other heat source can raise control | Shade box, provide ventilation or move | |
B. Overheated protectors. | box temperature causing protectors to trip. The box | ||
box away from source. | |||
| must not be hot to touch. | ||
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C. Defective control box. | For detailed procedures, see pages | Repair or replace. | |
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D. Defective motor or cable. | For detailed procedures, see pages 44 & 45. | Repair or replace. | |
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E. Worn pump or motor. | Check running current, see tables 13, 22, 24 & 26. | Replace pump and/or motor. | |
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