Franklin 2007 manual Water Temperature and Flow, Flow Inducer Sleeve, Required Cooling Flow, Motor

Page 9

Application – All Motors

a zero head condition. This causes an uplifting or upthrust on the impeller-shaft assembly in the pump. This upward movement carries across the pump- motor coupling and creates an upthrust condition in the motor. Repeated upthrust can cause premature failure of both the pump and the motor.

C.Water Hammer - If the lowest check valve is more than 30 feet above the standing (lowest static) water level, or a lower check valve leaks and the check valve above holds, a vacuum is created in

the discharge piping. On the next pump start, water moving at very high velocity fi lls the void and strikes the closed check valve and the stationary water in the pipe above it, causing a hydraulic shock. This shock can split pipes, break joints and damage the pump and/or motor. Water hammer can often be heard or felt. When discovered, the system should be shut down and the pump installer contacted to correct

the problem.

Wells – Large Diameter, Uncased, Top Feeding and Screened Sections

Franklin Electric submersible motors are designed to operate with a cooling fl ow of water over and around the full length of the motor.

If the pump installation does not provide the minimum fl ow shown in table 6, a fl ow inducer sleeve (fl ow sleeve) must be used. The conditions requiring a fl ow sleeve are:

Well diameter is too large to meet table 6 fl ow requirements.

Pump is in an open body of water.

Pump is in a rock well or below the well casing.

The well is “top-feeding” (a.k.a. cascading)

Pump is set in or below screens or perforations.

Water Temperature and Flow

Franklin Electric’s standard submersible motors, except Hi-Temp designs (see note below), are designed to operate up to maximum service factor horsepower in

Table 6 Required Cooling Flow

MINIMUM GPM REQUIRED FOR MOTOR COOLING IN WATER UP TO 86 °F (30 °C).

water up to 86 °F (30 °C). A fl ow of 0.25 ft/s for 4" motors rated 3 hp and higher, and 0.5 ft/s for 6 and 8" motors is required for proper cooling. Table 6 shows minimum fl ow rates, in gpm, for various well diameters and motor sizes.

If a standard motor is operated in water over 86 °F

(30 °C), water fl ow past the motor must be increased to maintain safe motor operating temperatures. See HOT WATER APPLICATIONS on page 7.

NOTE: Franklin Electric offers a line of Hi-Temp motors designed to operate in water at higher temperatures or lower fl ow conditions. Consult factory for details.

CASING OR SLEEVE ID INCHES (MM)

4(102)

5(127)

6(152)

7(178)

8(203)

10 (254)

12 (305)

14 (356)

16 (406)

4" MOTOR (3-10 HP)

0.25FT/S GPM (L/M)

1.2(4.5)

7 (26.5)

13 (49)

20 (76)

30 (114)

50 (189)

80 (303)

110(416)

150(568)

6" MOTOR

0.50FT/S GPM (L/M)

-

-

9(34)

25 (95)

45(170)

90(340)

140(530)

200(760)

280 (1060)

8" MOTOR

0.50FT/S GPM (L/M)

-

-

-

-

10(40)

55 (210)

110(420)

170(645)

245(930)

0.25 ft/s = 7.62 cm/sec 0.50 ft/s = 15.24 cm/sec 1 inch = 2.54 cm

Flow Inducer Sleeve

If the fl ow rate is less than specifi ed, then a

ow inducer sleeve must be used. A fl ow sleeve is always required in an open body of water. FIG. 1 shows a typical fl ow inducer sleeve construction.

EXAMPLE: A 6" motor and pump that delivers 60 gpm will be installed in a 10" well.

From table 6, 90 gpm would be required to maintain proper cooling. In this case adding an 8" or smaller fl ow sleeve provides the required cooling.

WORM GEAR

CLAMPS

 

INTAKE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLOW INDUCER

 

 

 

 

 

 

 

 

 

 

 

 

SLEEVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SUBMERSIBLE

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

CENTERING BOLT

 

 

 

 

 

 

 

 

 

 

 

 

CENTERING BOLTS

 

 

 

 

 

MUST BE LOCATED

 

 

 

 

 

ON MOTOR CASTING.

 

 

 

 

FIG. 1

DO NOT LOCATE ON

 

 

 

 

STATOR SHELL.

 

 

 

 

SAW CUTS

NOTCH OUT

FOR CABLE

GUARD

LOCK NUTS

INSIDE SLEEVE

BOTTOM END VIEW

CENTERING BOLT HOLE (3 REQUIRED)

6

Image 9
Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Submersible Motors Application Installation Maintenance Manual Storage Application All Motors Frequency of Starts Mounting PositionEffects of Torque Transformer Capacity Single-Phase or Three-PhaseTransformer Capacity Torque Required ExamplesUse of Check Valves Use of Engine Driven Generators Single-Phase or Three-PhaseEngine Driven Generators KVAFlow Inducer Sleeve Water Temperature and FlowRequired Cooling Flow MotorHot Water Applications Standard Motors Head Loss From Flow Past MotorHead Loss in Feet Meters at Various Flow Rates Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateMaximum Water Temperature Service Factor HorsepowerHot Water Applications Example Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateGrounding Control Boxes and Panels Drawdown SealsGrounding Surge Arrestors Control Box and Panel EnvironmentWire Control Boxes Application Single-Phase MotorsWire Motor Solid State Controls QD Relays Solid State180 120200 250Actual Length Formula Two or More Different Cable Sizes Can Be UsedSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Auxiliary Running Capacitors Buck-Boost TransformersBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 150 240 140 220250 400 450200 250 150260 280Three-Phase 75 C Cable 130 120 180340 420 340 400 490Full Load Maximum Three-Phase Motor Specifications 60 HzAmps Watts Efficiency % Locked Rotor Amps575 Three-Phase Motor Fuse SizingEfficiency % KW Volts Amps Watts100 150 200 175 250 225 125 110 300 17.5 Efficiency Locked Rotor Amps Rating Full Load MaximumDual Element Heaters for 60 Hz 4 MotorsOverload Relays FurnasNema Heaters for Adjustable 60 Hz 6 MotorsFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Pump MotorTransformers Power SupplyControl Panel Incoming VoltageControls and Protective Devices InstallationInsulation Check Voltage To MotorAmps To Motor 60 Hz 8 Motors Recommended Adjustable Overload RelaysPower Factor Correction SubMonitor Three-Phase ProtectionKVAR Required 60 Hz Motor Kvar Required for PFLine Voltage Control Three-Phase Starter DiagramsChecking and Correcting Rotation and Current Unbalance Three-Phase Power UnbalancePhase Converters Three-Phase Motor Lead IdentificationInline Booster Pump Systems Reduced Voltage StartersFeed Water Temperature C Franklin Cable chart See 12. Wiring AIRSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Dimensions Standard Water Well Installation All MotorsPump to Motor Coupling Tightening Motor Lead Connector Jam NutShaft Height and Free End Play Submersible Leads and CablesSystem Troubleshooting Maintenance All MotorsMotor Does Not Start Motor Starts Too OftenMotor Runs But Overload Protector Trips Motor Runs ContinuouslyResistance Preliminary Tests All Sizes Single- and Three-PhaseInsulation Resistance Readings Resistance of Drop Cable ohmsNormal ohm and Megohm Values Between All Leads and Ground Checking and Repairing Procedures Power On Single-Phase Control BoxesOhmmeter Tests QD, Solid State Control Box Power OffQD Capacitor Replacement Kits Overload Kits 60 Hz QD Relay Replacement KitsQD Control Box Parts 60 Hz Integral Horsepower Control Box Parts 60 Hz Control BOX Model no Capacitors MFD VoltsOverload Relay Integral hp Overload Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Voltage Relay Replacement Kits Integral hp Contactor Replacement Kits1 hp QD Relay Control Box Wiring DiagramsHp Standard Hp Deluxe 282 201 Hp X-LARGE Pumptec-Plus Troubleshooting During Installation Maintenance Electronic ProductsPumptec-Plus Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec and Pumptec QD Pumptec & Pumptec TroubleshootingSubDrive75, 150, 300, MonoDrive, & MonoDrive XT SubDrive/MonoDrive TroubleshootingSubMonitor SubMonitor TroubleshootingSubtrol-Plus Troubleshooting After Installation Subtrol-Plus Obsolete See SubMonitorGreen Off Time Light on Igbt AbbreviationsPage Page Page Toll Free Help from a Friend