Franklin 2007 manual Light on

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Maintenance – Electronic Products

Subtrol-Plus (Obsolete - See SubMonitor)

Subtrol-Plus - Troubleshooting After Installation (Continued)

SYMPTOM

POSSIBLE CAUSE OR SOLUTION

 

Whenever the pump is off as a result of Subtrol-Plus protective function, the red tripped light is on.

 

A steady light indicates the Subtrol-Plus will automatically allow the pump to restart as described,

Tripped Light On

and a fl ashing light indicates repeated trips, requiring manual reset before the pump can be restarted.

 

Any other red light operation indicates a faulty receiver. One-half voltage on 460 V will cause tripped

 

light on.

 

 

Control Circuit

With power turned off, check for a shorted contactor coil or a grounded control circuit lead. The

coil resistance should be at least 10 ohms and the circuit resistance to panel frame over 1 megohm.

Fuse Blows

A standard or delay-type 2 amp fuse should be used.

 

 

 

 

If proper voltage is at the control coil terminals when controls are operated to turn the pump on, but

 

the contactor does not close, turn off power and replace the coil. If there is no voltage at the coil,

 

trace the control circuit to determine if the fault is in the Subtrol-Plus receiver, fuse, wiring, or panel

 

operating switches. This tracing can be done by fi rst connecting a voltmeter at the coil terminals,

Contactor Will

and then moving the meter connections step by step along each circuit to the power source, to

determine at which component the voltage is lost.

Not Close

 

 

With the Subtrol-Plus receiver powered up, with all leads disconnected from the control terminals

 

and with an Ohmmeter set at RX10, measure the resistance between the control terminals. It should

 

measure 100 to 400 ohms. Depress and hold in the reset button. The resistance between the

 

control terminals should measure close to infi nity.

 

 

 

Check that coil voltage is within 10% of rated voltage. If voltage is correct and matches line voltage,

Contactor Hums or Chatters

turn off power and remove the contactor magnetic assembly and check for wear, corrosion, and dirt.

If voltage is erratic or lower than line voltage, trace the control circuit for faults similar to the previous

 

 

item, but looking for a major drop in voltage rather than its complete loss.

 

 

Contactor Opens When Start

Check that the small interlocks switch on the side of the contactor closes when the contactor

closes. If the switch or circuit is open, the contactor will not stay closed when the selector switch

Switch is Released

is in HAND position.

 

 

 

Contactor Closes But

Turn off power. Check the contactor contacts for dirt, corrosion, and proper closing when the

Motor Doesn’t Run

contactor is closed by hand.

 

 

 

With the Subtrol-Plus receiver powered up and all leads disconnected from the Signal

Signal Circuit Terminals

terminals, with an Ohmmeter set at RX10, measure the resistance between the Signal

Do Not Energize

terminals. Resistance should measure close to infi nite. Depress and hold in the reset button.

 

The resistance between the Signal terminals should measure 100 to 400 ohms.

 

 

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsFrequency of Starts Application All MotorsStorage Mounting PositionTransformer Capacity Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Torque Required ExamplesEngine Driven Generators Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves KVARequired Cooling Flow Water Temperature and FlowFlow Inducer Sleeve MotorHead Loss in Feet Meters at Various Flow Rates Head Loss From Flow Past MotorHot Water Applications Standard Motors Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateHot Water Applications Example Service Factor HorsepowerMaximum Water Temperature Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateGrounding Surge Arrestors Drawdown SealsGrounding Control Boxes and Panels Control Box and Panel EnvironmentWire Motor Solid State Controls Application Single-Phase MotorsWire Control Boxes QD Relays Solid State200 120180 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformers Auxiliary Running CapacitorsBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 250 400 140 220150 240 450260 150200 250 280Three-Phase 75 C Cable 340 420 120 180130 340 400 490Amps Watts Three-Phase Motor Specifications 60 HzFull Load Maximum Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element Overload Relays 60 Hz 4 MotorsHeaters for Furnas60 Hz 6 Motors Nema Heaters for AdjustableFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Motor PumpControl Panel Power SupplyTransformers Incoming VoltageInstallation Controls and Protective DevicesVoltage To Motor Insulation CheckAmps To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsKVAR Required 60 Hz SubMonitor Three-Phase ProtectionPower Factor Correction Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C AIR Franklin Cable chart See 12. WiringSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellShaft Height and Free End Play Tightening Motor Lead Connector Jam NutPump to Motor Coupling Submersible Leads and CablesMotor Does Not Start Maintenance All MotorsSystem Troubleshooting Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceResistance of Drop Cable ohms Insulation Resistance ReadingsNormal ohm and Megohm Values Between All Leads and Ground Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsOverload Kits 60 Hz QD Relay Replacement Kits QD Capacitor Replacement KitsQD Control Box Parts 60 Hz Control BOX Model no Capacitors MFD Volts Integral Horsepower Control Box Parts 60 HzOverload Relay Integral hp Voltage Relay Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Pumptec-Plus Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorSubtrol-Plus Obsolete See SubMonitor Subtrol-Plus Troubleshooting After InstallationGreen Off Time Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend