Franklin 2007 manual QD Pumptec and Pumptec, QD Pumptec & Pumptec Troubleshooting

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Maintenance – Electronic Products

QD Pumptec and Pumptec

QD Pumptec and Pumptec are load sensing devices that monitor the load on submersible pumps/motors. If the load drops below a preset level for a minimum of 4 seconds the QD Pumptec or the Pumptec will shut off the motor.

The QD Pumptec is designed and calibrated expressly for use on Franklin Electric 230 V 3-wire motors (1/3 to 1 hp.) The QD Pumptec must be installed in QD relay boxes.

The Pumptec is designed for use on Franklin Electric 2- and 3-wire motors (1/3 to 1.5 hp) 115 and 230 V. The Pumptec is not designed for jet pumps.

QD Pumptec & Pumptec – Troubleshooting

SYMPTOM

CHECKS OR SOLUTION

 

A. Is the voltage less than 90% of nameplate rating?

 

B. Are the pump and motor correctly matched?

If the QD Pumptec or Pumptec trips in about

C. Is the QD Pumptec or Pumptec wired correctly? For the Pumptec check the wiring

4 seconds with some water delivery.

diagram and pay special attention to the positioning of the power lead

 

 

(230 V or 115 V).

 

D. For QD Pumptec is your system 230 V 60 Hz or 220 V 50 Hz?

 

 

 

A. The pump may be airlocked. If there ia a check valve on top of the pump, put another

 

section of pipe between the pump and the check valve.

If the QD Pumptec or Pumptec trips in about

B. The pump may be out of water.

 

4 seconds with no water delivery.

C. Check the valve settings. The pump may be dead-heading.

 

D. Pump or motor shaft may be broken.

 

E. Motor overload may be tripped. Check the motor current (amperage).

 

 

 

A. Check switch position on side of circuit board on Pumptec. QD Pumptec check timer

If the QD Pumptec or Pumptec will not timeout

position on top/front of unit. Make sure the switch is not between settings.

and reset.

B. If the reset time switch is set to manual reset (position 0), QD Pumptec and Pumptec

 

 

will not reset (turn power off for 5 sec then back on to reset).

 

 

 

A. Check voltage.

 

B. Check wiring.

 

C. Remove the QD Pumptec from the control box. Reconnect wires in box to original

If your pump/motor will not run at all.

state. If motor does not run the problem is not QD Pumptec. Bypass Pumptec by

connecting L2 and motor lead with jumper. Motor should run. If not, the problem is

 

 

not Pumptec.

 

D. On Pumptec only check that Pumptec is installed between the control switch and

 

the motor.

 

 

 

A. Be sure you have a Franklin motor.

 

B. Check wiring connections. On Pumptec is lead power (230 V or 115 V) connected to

 

correct terminal? Is motor lead connected to correct terminal?

 

C. Check for ground fault in the motor and excessive friction in the pump.

If your QD Pumptec or Pumptec will not trip

D. The well may be “gulping” enough water to keep QD Pumptec or Pumptec from

when the pump breaks suction.

tripping. It may be necessary to adjust the QD Pumptec or the Pumptec for these

 

 

extreme applications. Call the Franklin Electric Service Hotline at 800-348-2420

 

for information.

 

E. On Pumptec applications does the control box have a run capacitor? If so, Pumptec

 

will not trip. (Except for Franklin 1.5 hp motors).

 

 

 

A. Check for low voltage.

If your QD Pumptec or Pumptec chatters

B. Check for waterlogged tank. Rapid cycling for any reason can cause the QD Pumptec

or the Pumptec relay to chatter.

when running.

 

 

C. On Pumptec make sure the L2 and motor wires are installed correctly. If they are

 

reversed, the unit can chatter.

 

 

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsFrequency of Starts Application All MotorsStorage Mounting PositionTransformer Capacity Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Torque Required ExamplesEngine Driven Generators Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves KVARequired Cooling Flow Water Temperature and FlowFlow Inducer Sleeve MotorHead Loss in Feet Meters at Various Flow Rates Head Loss From Flow Past MotorHot Water Applications Standard Motors Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateHot Water Applications Example Service Factor HorsepowerMaximum Water Temperature Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateGrounding Surge Arrestors Drawdown SealsGrounding Control Boxes and Panels Control Box and Panel EnvironmentWire Motor Solid State Controls Application Single-Phase MotorsWire Control Boxes QD Relays Solid State200 120180 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Auxiliary Running Capacitors Buck-Boost TransformersBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 250 400 140 220150 240 450260 150200 250 280Three-Phase 75 C Cable 340 420 120 180130 340 400 490Amps Watts Three-Phase Motor Specifications 60 HzFull Load Maximum Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element Overload Relays 60 Hz 4 MotorsHeaters for FurnasNema Heaters for Adjustable 60 Hz 6 MotorsFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Motor PumpControl Panel Power SupplyTransformers Incoming VoltageInstallation Controls and Protective DevicesInsulation Check Voltage To MotorAmps To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsKVAR Required 60 Hz SubMonitor Three-Phase ProtectionPower Factor Correction Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C Franklin Cable chart See 12. Wiring AIRSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellShaft Height and Free End Play Tightening Motor Lead Connector Jam NutPump to Motor Coupling Submersible Leads and CablesMotor Does Not Start Maintenance All MotorsSystem Troubleshooting Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceInsulation Resistance Readings Resistance of Drop Cable ohmsNormal ohm and Megohm Values Between All Leads and Ground Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsQD Capacitor Replacement Kits Overload Kits 60 Hz QD Relay Replacement KitsQD Control Box Parts 60 Hz Integral Horsepower Control Box Parts 60 Hz Control BOX Model no Capacitors MFD VoltsOverload Relay Integral hp Voltage Relay Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Pumptec-Plus Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorSubtrol-Plus Troubleshooting After Installation Subtrol-Plus Obsolete See SubMonitorGreen Off Time Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend