Franklin 2007 manual Variable Speed Submersible Pump Operation, Inverter Drives

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Application – Three-Phase Motors

Variable Speed Submersible Pump Operation, Inverter Drives

Franklin three-phase submersible motors are operable from variable frequency inverter drives when applied within guidelines below. These guidelines are based on present Franklin information for inverter drives, lab tests and actual installations, and must be followed for warranty to apply. Franklin two-wire and three-wire single-phase submersible motors are not recommended for variable speed operation.

WARNING: There is a potential shock hazard from contact with insulated cables from a PWM drive to the motor. This hazard is due to high frequency voltage content of a PWM drive output.

Load Capability: Pump load should not exceed motor nameplate service factor amps at rated voltage and frequency.

Frequency Range: Continuous between 30 Hz and rated frequency (50 or 60 Hz). Operations above rated frequency require special considerations, consult factory for details.

Volts/Hz: Use motor nameplate volts and frequency for the drive base settings. Many drives have means to increase effi ciency at reduced pump speeds by lowering motor voltage. This is the preferred operating mode.

Voltage Rise-time or dV/dt: Limit the peak voltage to the motor to 1000 V and keep the rise-time greater than 2 µsec. Alternately stated: keep dV/dt < 500 V/µsec. See Filters or Reactors below.

Motor Current Limits: Load no higher than motor nameplate service factor amps. For 50 Hz ratings, nameplate maximum amps are rated amps. See Overload Protection below.

Motor Overload Protection: Protection in the drive (or separately furnished) must be set to trip within 10 seconds at 5 times motor maximum nameplate amps in any line, and ultimately trip within 115% of nameplate maximum amps in any line.

Subtrol-Plus and SubMonitor: Franklin’s Subtrol-Plus and SubMonitor protection systems ARE NOT USABLE on VFD installations.

Start and Stop: One second maximum ramp-up and ramp-down times between stopped and 30 Hz Stopping by coast-down is preferable.

Successive Starts: Allow 60 seconds before restarting.

Filters or Reactors: Required if all three of the following

conditions are met: (1) Voltage is 380 or greater and

(2)Drive uses IGBT or BJT switches (rise-times < 2 µsec) and (3) Cable from drive to motor is more than

50 ft (15.2 m) A low-pass fi lter is preferable. Filters or reactors should be selected in conjunction with the drive manufacturer and must be specifi cally designed for VFD operation.

Cable Lengths: Per Franklin’s cable tables unless a reactor is used. If a long cable is used with a reactor, additional voltage drop will occur between the VFD and the motor. To compensate, set the VFD output voltage higher than the motor rating in proportion to the reactor impedance (102% voltage for 2% impedance, etc.).

Motor Cooling Flow: For installations that are variable-fl ow, variable-pressure, minimum fl ow rates must be maintained at nameplate frequency. In variable-

ow, constant pressure installations, minimum fl ow rates must be maintained at the lowest fl ow condition. Franklin’s minimum fl ow requirements for 4" motors : 0.25 ft/s (7.26 cm/sec) and for 6" and 8" motors: 0.5 ft/s (15.24 cm/sec)

Carrier Frequency: Applicable to PWM drives only. These drives often allow selection of the carrier frequency. Use a carrier frequency at the low end of the available range.

Miscellaneous: Franklin Electric three-phase motors are not declared “Inverter Duty” motors per NEMA MG1 standards. The reason is Part 31 of NEMA standard MG1 does not include a section covering encapsulated winding designs. However, Franklin submersible motors can be used with VFDs without problems and/or warranty concerns provided these guidelines are followed.

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsApplication All Motors StorageFrequency of Starts Mounting PositionTransformer Capacity Single-Phase or Three-Phase Effects of TorqueTransformer Capacity Torque Required ExamplesUse of Engine Driven Generators Single-Phase or Three-Phase Use of Check ValvesEngine Driven Generators KVAWater Temperature and Flow Flow Inducer SleeveRequired Cooling Flow MotorHead Loss From Flow Past Motor Hot Water Applications Standard MotorsHead Loss in Feet Meters at Various Flow Rates Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateService Factor Horsepower Maximum Water TemperatureHot Water Applications Example Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateDrawdown Seals Grounding Control Boxes and PanelsGrounding Surge Arrestors Control Box and Panel EnvironmentApplication Single-Phase Motors Wire Control BoxesWire Motor Solid State Controls QD Relays Solid State120 180200 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Auxiliary Running Capacitors Buck-Boost TransformersBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 140 220 150 240250 400 450150 200 250260 280Three-Phase 75 C Cable 120 180 130340 420 340 400 490Three-Phase Motor Specifications 60 Hz Full Load MaximumAmps Watts Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element 60 Hz 4 Motors Heaters forOverload Relays FurnasNema Heaters for Adjustable 60 Hz 6 MotorsFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Motor PumpPower Supply TransformersControl Panel Incoming VoltageInstallation Controls and Protective DevicesInsulation Check Voltage To MotorAmps To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsSubMonitor Three-Phase Protection Power Factor CorrectionKVAR Required 60 Hz Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C Franklin Cable chart See 12. Wiring AIRSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellTightening Motor Lead Connector Jam Nut Pump to Motor CouplingShaft Height and Free End Play Submersible Leads and CablesMaintenance All Motors System TroubleshootingMotor Does Not Start Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceInsulation Resistance Readings Resistance of Drop Cable ohmsNormal ohm and Megohm Values Between All Leads and Ground Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsQD Capacitor Replacement Kits Overload Kits 60 Hz QD Relay Replacement KitsQD Control Box Parts 60 Hz Integral Horsepower Control Box Parts 60 Hz Control BOX Model no Capacitors MFD VoltsOverload Relay Integral hp Capacitor Replacement Kits Integral hp Overload Replacement KitsIntegral hp Voltage Relay Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Maintenance Electronic Products Pumptec-Plus Troubleshooting During InstallationPumptec-Plus Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorSubtrol-Plus Troubleshooting After Installation Subtrol-Plus Obsolete See SubMonitorGreen Off Time Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend