Franklin 2007 manual Auxiliary Running Capacitors, Buck-Boost Transformers

Page 18

Application – Single-Phase Motors

Auxiliary Running Capacitors

Added capacitors must be connected across “Red” and “Black” control box terminals, in parallel with any existing running capacitors. The additional capacitor(s) should be mounted in an auxiliary box. The values of additional running capacitors most likely to reduce noise are given below. The tabulation gives the max S.F. amps normally in each lead with the added capacitor.

Although motor amps decrease when auxiliary run capacitance is added, the load on the motor does not. If a motor is overloaded with normal capacitance, it still will be overloaded with auxiliary run capacitance, even though motor amps may be within nameplate values.

Table 15 Auxiliary Capacitor Sizing

MOTOR RATING

NORMAL RUNNING

 

AUXILIARY RUNNING CAPACITORS FOR

S.F. AMPS WITH RUN CAP

 

CAPACITOR(S)

 

 

NOISE REDUCTION

 

 

 

 

 

 

 

 

 

HP

VOLTS

MFD

MFD

 

MIN VOLTS

FRANKLIN PART

YELLOW

BLACK

RED

1/2

115

0

60(1)

 

370

TWO 155327101

8.4

7.0

 

4.0

 

 

 

 

 

 

 

 

 

 

 

1/2

 

0

15(1)

 

370

ONE 155328101

4.2

3.5

 

2.0

3/4

 

0

20(1)

 

370

ONE 155328103

5.8

5.0

 

2.5

1

 

0

25(1)

 

370

ONE EA. 155328101

7.1

5.6

 

3.4

 

 

155328102

 

 

 

 

 

 

 

 

 

 

 

1.5

 

10

20

 

370

ONE 155328103

9.3

7.5

 

4.4

2

230

20

10

 

370

ONE 155328102

11.2

9.2

 

3.8

3

45

NONE

 

370

 

17.0

12.6

 

6.0

 

 

 

 

5

 

80

NONE

 

370

 

27.5

19.1

 

10.8

7.5

 

45

45

 

370

ONE EA. 155327101

37.0

32.0

 

11.3

 

 

155328101

 

 

 

 

 

 

 

 

 

 

 

10

 

70

30

 

370

ONE 155327101

49.0

42.0

 

13.0

15

 

135

NONE

 

 

 

75.0

62.5

 

16.9

 

 

 

 

 

 

 

 

 

 

 

(1)Do not add running capacitors to 1/3 through 1 hp control boxes, which use solid state switches or QD relays. Adding capacitors will cause switch failure. If the control box is converted to use a voltage relay, the specifi ed running capacitance can be added.

Buck-Boost Transformers

When the available power supply voltage is not within the proper range, a buck-boost transformer is often used to adjust voltage to match the motor. The most common usage on submersible motors is boosting a 208 volt supply to use a standard 230 volt single-phase submersible motor and control. While tables to give a

wide range of voltage boost or buck are published by transformer manufacturers, the following table shows Franklin’s recommendations. The table, based on boosting the voltage 10%, shows the minimum rated transformer kVA needed and the common standard transformer kVA.

Table 15A Buck-Boost Transformer Sizing

MOTOR HP

LOAD KVA

MINIMUM XFMR KVA

STANDARD XFMR KVA

1/3

1.02

0.11

0.25

1/2

1.36

0.14

0.25

3/4

1.84

0.19

0.25

1

2.21

0.22

0.25

1.5

2.65

0.27

0.50

2

3.04

0.31

0.50

3

3.91

0.40

0.50

5

6.33

0.64

0.75

7.5

9.66

0.97

1.00

10

11.70

1.20

1.50

15

16.60

1.70

2.00

Buck-Boost transformers are power transformers, not control transformers. They may also be used to lower voltage when the available power supply voltage is too high.

15

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsFrequency of Starts Application All MotorsStorage Mounting PositionTransformer Capacity Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Torque Required ExamplesEngine Driven Generators Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves KVARequired Cooling Flow Water Temperature and FlowFlow Inducer Sleeve MotorHead Loss in Feet Meters at Various Flow Rates Head Loss From Flow Past MotorHot Water Applications Standard Motors Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateHot Water Applications Example Service Factor HorsepowerMaximum Water Temperature Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateGrounding Surge Arrestors Drawdown SealsGrounding Control Boxes and Panels Control Box and Panel EnvironmentWire Motor Solid State Controls Application Single-Phase MotorsWire Control Boxes QD Relays Solid State200 120180 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Auxiliary Running Capacitors Buck-Boost TransformersBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 250 400 140 220150 240 450260 150200 250 280Three-Phase 75 C Cable 340 420 120 180130 340 400 490Amps Watts Three-Phase Motor Specifications 60 HzFull Load Maximum Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element Overload Relays 60 Hz 4 MotorsHeaters for FurnasNema Heaters for Adjustable 60 Hz 6 MotorsFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Motor PumpControl Panel Power SupplyTransformers Incoming VoltageInstallation Controls and Protective DevicesInsulation Check Voltage To MotorAmps To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsKVAR Required 60 Hz SubMonitor Three-Phase ProtectionPower Factor Correction Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C Franklin Cable chart See 12. Wiring AIRSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellShaft Height and Free End Play Tightening Motor Lead Connector Jam NutPump to Motor Coupling Submersible Leads and CablesMotor Does Not Start Maintenance All MotorsSystem Troubleshooting Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceInsulation Resistance Readings Resistance of Drop Cable ohmsNormal ohm and Megohm Values Between All Leads and Ground Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsQD Capacitor Replacement Kits Overload Kits 60 Hz QD Relay Replacement KitsQD Control Box Parts 60 Hz Integral Horsepower Control Box Parts 60 Hz Control BOX Model no Capacitors MFD VoltsOverload Relay Integral hp Voltage Relay Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Pumptec-Plus Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorSubtrol-Plus Troubleshooting After Installation Subtrol-Plus Obsolete See SubMonitorGreen Off Time Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend