Franklin 2007 manual Three-Phase Motor Lead Identification, Phase Converters

Page 43

Application – Three-Phase Motors

Three-Phase Motor Lead Identification

WARNING: When installing 6-lead motors extra care must be used to ensure lead identification at the surface. Leads must be marked and connected per diagram. Motor leads are not connected red to red, yellow to yellow, etc.

Line Connections — Six-Lead Motors

T5-V2

 

(YELLOW)

 

 

CHECK VALVE OR

 

PIPE PLUG ON RIGHT

T6-W2

SIDE FACING MOTOR

SHAFT

(RED)

 

T4-U2

(BLACK)

T2-V1

(YELLOW)

T1-U1

T3-W1(BLACK) (RED)

LEADS LOCATED HERE ONLY FOR 3 LEAD (DOL) MOTORS

90° Lead Spacing

Connections for across-the-line starting, running, and any reduced voltage starting except WYE-DELTA type starters.

WYE-DELTA starters connect the motor as shown below during starting, then change to the running connection shown at the left.

L1

 

L2

 

L3

L1

L2

L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

T6

T2

T4

T3

T5

T1

T2

T3

T4

T5

T6

U1

W2

V1

U2

W1

V2

U1

V1

W1

U2

V2

W2

Each motor lead is numbered with two markers, one near each end. To reverse rotation, interchange any two line connections.

Phase Converters

There are a number of different types of phase converters available. Each generates three-phase power from a single-phase power line.

In all phase converters, the voltage balance is critical to current balance. Although some phase converters may be well balanced at one point on the system-operating curve, submersible pumping systems often operate

at differing points on the curve as water levels and operating pressures fl uctuate. Other converters may be well balanced at varying loads, but their output may vary widely with fl uctuations in the input voltage.

The following guidelines have been established for submersible installations to be warrantable when used with a phase converter.

1.Limit pump loading to rated horsepower. Do not load into motor service factor.

2.Maintain at least 3 ft/s fl ow past the motor. Use a fl ow sleeve when necessary.

3.Use time delay fuses or circuit breakers in pump panel. Standard fuses or circuit breakers do not provide secondary motor protection.

4.SubMonitor may be used with electro mechanical type phase converters, however special connections are required. Consult SubMonitor Manual for connections of receiver and lightning arrestor.

5.SubMonitor will not work with electronic solid state phase converters.

6.Current unbalance must not exceed 10%.

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Submersible Motors Application Installation Maintenance ManualMounting Position Application All MotorsStorage Frequency of StartsTorque Required Examples Transformer Capacity Single-Phase or Three-PhaseEffects of Torque Transformer CapacityKVA Use of Engine Driven Generators Single-Phase or Three-PhaseUse of Check Valves Engine Driven GeneratorsMotor Water Temperature and FlowFlow Inducer Sleeve Required Cooling FlowMinimum gpm l/m Required for 3 ft/s .91 m/sec Flow Rate Head Loss From Flow Past MotorHot Water Applications Standard Motors Head Loss in Feet Meters at Various Flow RatesHeat Factor Multiplier at 3 ft/s .91 m/sec Flow Rate Service Factor HorsepowerMaximum Water Temperature Hot Water Applications ExampleControl Box and Panel Environment Drawdown SealsGrounding Control Boxes and Panels Grounding Surge ArrestorsQD Relays Solid State Application Single-Phase MotorsWire Control Boxes Wire Motor Solid State Controls250 120180 200Actual Length Formula Two or More Different Cable Sizes Can Be UsedSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformers Auxiliary Running CapacitorsBuck-Boost Transformer Sizing Application Three-Phase Motors Three-Phase 60 C Cable 450 140 220150 240 250 400280 150200 250 260Three-Phase 75 C Cable 340 400 490 120 180130 340 420Efficiency % Locked Rotor Amps Three-Phase Motor Specifications 60 HzFull Load Maximum Amps Watts575 Three-Phase Motor Fuse SizingEfficiency % KW Volts Amps Watts100 150 200 175 250 225 125 110 300 17.5 Efficiency Locked Rotor Amps Rating Full Load MaximumDual Element Furnas 60 Hz 4 MotorsHeaters for Overload Relays60 Hz 6 Motors Nema Heaters for AdjustableFootnotes for Tables 28, 29, Submersible Pump Installation Check List Date Filled In By Pump MotorIncoming Voltage Power SupplyTransformers Control PanelControls and Protective Devices InstallationVoltage To Motor Insulation CheckAmps To Motor 60 Hz 8 Motors Recommended Adjustable Overload RelaysMotor Kvar Required for PF SubMonitor Three-Phase ProtectionPower Factor Correction KVAR Required 60 HzLine Voltage Control Three-Phase Starter DiagramsChecking and Correcting Rotation and Current Unbalance Three-Phase Power UnbalancePhase Converters Three-Phase Motor Lead IdentificationInline Booster Pump Systems Reduced Voltage StartersFeed Water Temperature C AIR Franklin Cable chart See 12. WiringSource of Cable Ampacity Availability Variable Speed Submersible Pump Operation, Inverter Drives Dimensions Standard Water Well Installation All MotorsSubmersible Leads and Cables Tightening Motor Lead Connector Jam NutPump to Motor Coupling Shaft Height and Free End PlayMotor Starts Too Often Maintenance All MotorsSystem Troubleshooting Motor Does Not StartMotor Runs But Overload Protector Trips Motor Runs ContinuouslyResistance Preliminary Tests All Sizes Single- and Three-PhaseResistance of Drop Cable ohms Insulation Resistance ReadingsNormal ohm and Megohm Values Between All Leads and Ground Checking and Repairing Procedures Power On Single-Phase Control BoxesOhmmeter Tests QD, Solid State Control Box Power OffOverload Kits 60 Hz QD Relay Replacement Kits QD Capacitor Replacement KitsQD Control Box Parts 60 Hz Control BOX Model no Capacitors MFD Volts Integral Horsepower Control Box Parts 60 HzOverload Relay Integral hp Contactor Replacement Kits Integral hp Capacitor Replacement KitsIntegral hp Overload Replacement Kits Integral hp Voltage Relay Replacement Kits1 hp QD Relay Control Box Wiring DiagramsHp Standard Hp Deluxe 282 201 Hp X-LARGE Unit Appears Dead Maintenance Electronic ProductsPumptec-Plus Troubleshooting During Installation Pumptec-PlusPumptec-Plus Troubleshooting After Installation QD Pumptec and Pumptec QD Pumptec & Pumptec TroubleshootingSubDrive75, 150, 300, MonoDrive, & MonoDrive XT SubDrive/MonoDrive TroubleshootingSubMonitor SubMonitor TroubleshootingSubtrol-Plus Obsolete See SubMonitor Subtrol-Plus Troubleshooting After InstallationGreen Off Time Light on Igbt AbbreviationsPage Page Page Toll Free Help from a Friend