Franklin 2007 manual SubMonitor Troubleshooting

Page 68

Maintenance – Electronic Products

SubMonitor

SubMonitor Troubleshooting

FAULT MESSAGE

PROBLEM/CONDITION

POSSIBLE CAUSE

SF Amps Set Too High

SF Amps setting above 359 Amps.

Motor SF Amps not entered.

 

 

 

Phase Reversal

Reversed incoming voltage phase sequence.

Incoming power problem.

 

 

 

 

Normal line current.

Wrong SF Max Amps setting.

 

 

 

 

 

Over pumping well.

Underload

 

Clogged pump intake.

 

Closed valve.

 

Low line current.

 

Loose pump impeller.

 

 

 

 

Broken shaft or coupling.

 

 

Phase loss.

 

 

 

 

Normal line current.

Wrong SF Max Amps setting.

 

 

 

Overload

 

High or low line voltage.

 

Ground fault.

 

High line current.

 

Pump or motor dragging.

 

 

 

 

Motor stalled or bound pump.

 

 

 

 

 

High or low line voltage.

 

 

Motor is overloaded.

 

Motor temperature sensor has detected excess

Excessive current unbalance.

Overheat

Poor motor cooling.

motor temperature.

 

High water temperature.

 

 

 

 

Excessive electrical noise

 

 

(VFD in close proximity).

 

 

 

 

Current difference between any two legs

Phase loss.

Unbalance

Unbalanced power supply.

exceeds programmed setting.

 

Open delta transformer.

 

 

 

 

 

Overvoltage

Line voltage exceeds programmed setting.

Unstable power supply.

 

 

 

Undervoltage

Line voltage below programmed setting.

Poor connection in motor power circuit.

Unstable or weak power supply.

 

 

 

 

 

 

Power has been interrupted too many times in a

Chattering contacts.

False Starts

Loose connections in motor power circuit.

10 second period.

 

Arcing contacts.

 

 

 

 

 

59

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Contents Submersible Motors Important Information for Installers of this Equipment Commitment to Quality Page Application Installation Maintenance Manual Submersible MotorsApplication All Motors StorageFrequency of Starts Mounting PositionTransformer Capacity Single-Phase or Three-Phase Effects of TorqueTransformer Capacity Torque Required ExamplesUse of Engine Driven Generators Single-Phase or Three-Phase Use of Check ValvesEngine Driven Generators KVAWater Temperature and Flow Flow Inducer SleeveRequired Cooling Flow MotorHead Loss From Flow Past Motor Hot Water Applications Standard MotorsHead Loss in Feet Meters at Various Flow Rates Minimum gpm l/m Required for 3 ft/s .91 m/sec Flow RateService Factor Horsepower Maximum Water TemperatureHot Water Applications Example Heat Factor Multiplier at 3 ft/s .91 m/sec Flow RateDrawdown Seals Grounding Control Boxes and PanelsGrounding Surge Arrestors Control Box and Panel EnvironmentApplication Single-Phase Motors Wire Control BoxesWire Motor Solid State Controls QD Relays Solid State120 180200 250Two or More Different Cable Sizes Can Be Used Actual Length FormulaSingle-Phase Motor Specifications 60 Hz 3450 rpm Single-Phase Motor Fuse Sizing Buck-Boost Transformer Sizing Auxiliary Running CapacitorsBuck-Boost Transformers Application Three-Phase Motors Three-Phase 60 C Cable 140 220 150 240250 400 450150 200 250260 280Three-Phase 75 C Cable 120 180 130340 420 340 400 490Three-Phase Motor Specifications 60 Hz Full Load MaximumAmps Watts Efficiency % Locked Rotor AmpsThree-Phase Motor Fuse Sizing 575KW Volts Amps Watts Efficiency %100 150 200 175 250 225 125 110 300 17.5 Rating Full Load Maximum Efficiency Locked Rotor AmpsDual Element 60 Hz 4 Motors Heaters forOverload Relays FurnasFootnotes for Tables 28, 29, Nema Heaters for Adjustable60 Hz 6 Motors Submersible Pump Installation Check List Date Filled In By Motor PumpPower Supply TransformersControl Panel Incoming VoltageInstallation Controls and Protective DevicesAmps To Motor Insulation CheckVoltage To Motor Recommended Adjustable Overload Relays 60 Hz 8 MotorsSubMonitor Three-Phase Protection Power Factor CorrectionKVAR Required 60 Hz Motor Kvar Required for PFThree-Phase Starter Diagrams Line Voltage ControlThree-Phase Power Unbalance Checking and Correcting Rotation and Current UnbalanceThree-Phase Motor Lead Identification Phase ConvertersReduced Voltage Starters Inline Booster Pump SystemsFeed Water Temperature C Source of Cable Ampacity Franklin Cable chart See 12. WiringAIR Availability Variable Speed Submersible Pump Operation, Inverter Drives Installation All Motors Dimensions Standard Water WellTightening Motor Lead Connector Jam Nut Pump to Motor CouplingShaft Height and Free End Play Submersible Leads and CablesMaintenance All Motors System TroubleshootingMotor Does Not Start Motor Starts Too OftenMotor Runs Continuously Motor Runs But Overload Protector TripsPreliminary Tests All Sizes Single- and Three-Phase ResistanceNormal ohm and Megohm Values Between All Leads and Ground Insulation Resistance ReadingsResistance of Drop Cable ohms Single-Phase Control Boxes Checking and Repairing Procedures Power OnQD, Solid State Control Box Power Off Ohmmeter TestsQD Control Box Parts 60 Hz QD Capacitor Replacement KitsOverload Kits 60 Hz QD Relay Replacement Kits Overload Relay Integral Horsepower Control Box Parts 60 HzControl BOX Model no Capacitors MFD Volts Integral hp Capacitor Replacement Kits Integral hp Overload Replacement KitsIntegral hp Voltage Relay Replacement Kits Integral hp Contactor Replacement KitsControl Box Wiring Diagrams 1 hp QD RelayHp Standard Hp Deluxe 282 201 Hp X-LARGE Maintenance Electronic Products Pumptec-Plus Troubleshooting During InstallationPumptec-Plus Unit Appears DeadPumptec-Plus Troubleshooting After Installation QD Pumptec & Pumptec Troubleshooting QD Pumptec and PumptecSubDrive/MonoDrive Troubleshooting SubDrive75, 150, 300, MonoDrive, & MonoDrive XTSubMonitor Troubleshooting SubMonitorGreen Off Time Subtrol-Plus Troubleshooting After InstallationSubtrol-Plus Obsolete See SubMonitor Light on Abbreviations IgbtPage Page Page Toll Free Help from a Friend