Section, Evaporator Removal, Troubleshooting | Manitowoc Ice QF0800

Evaporator Removal

Section 5	Troubleshooting

Evaporator Removal

QF400

The evaporator and motor / gearbox are separate assemblies. Warranty procedures require replacement of the entire evaporator or motor /gearbox assembly. Separate components are not available, and field rebuilding during the warranty period is not allowed.

1.Disconnect power to the ice machine.

2.Remove water level probes, water reservoir cover, float valve, water reservoir, ice chute, and drain tubing (refer to Component Removal).

3.Recover refrigerant and disconnect refrigeration tubing from evaporator.

4.Remove foundation-coupling bolts.

5.Lift evaporator out of foundation coupling and remove from ice machine.

6.Remove spline hub and keyway from evaporator.

7.Apply anti-seize compound to the shaft and all bolts to ease future disassembly.

8.After reinstallation of evaporator, torque foundation bolts to 195-205 inch lbs.

QC700/QF800

The evaporator and motor / gearbox are separate assemblies. Warranty procedures require replacement of the entire evaporator or motor /gearbox assembly. Separate components are not available, and field rebuilding during the warranty period is not allowed.

1.Disconnect power to the ice machine.

2.Remove water level probes, water reservoir cover, float valve, water reservoir, ice chute, and drain tubing (refer to Component Removal).

3.Recover refrigerant and disconnect refrigeration tubing from evaporator.

4.Remove foundation-coupling bolts.

5.Lift evaporator out of foundation coupling and remove from ice machine.

6.Remove spline hub and keyway from evaporator.

7.Apply anti-seize compound to the shaft and all bolts to ease future disassembly.

8.After reinstallation of evaporator, torque foundation bolts to 195-205 inch lbs.

REMOVE

FOUNDATION BOLTSREMOVE FOUNDATION BOLTS

SV2046

SV3057

Part No. 80-1214-3	Revised 8/2003	5-9
	Revised 8/2003

Image 61

Manitowoc Ice QF0800, QF2300, QC0700, QF0400, QF2200 Section, Evaporator Removal, Troubleshooting, QF400, QC700/QF800

Contents

Chiplet Models QC0700 Flake Models QF0400/QF0800 QF2200/QF2300Service Manual Flake / Chiplet Model Ice Machines Procedural Notices Safety NoticesRead These Before Proceeding PERSONAL INJURY POTENTIAL Section Installation Instructions Table of ContentsAccessories Manitowoc Cleaner and Sanitizer Section Maintenance Table of Contents continuedExterior Cleaning Preventative Maintenance Cleaning Procedure Section Troubleshooting Table of Contents continued SectionReset Procedure SafeGuard Indicator Lights Compressor Electrical Diagnostics ICE/OFF/CLEAN Toggle SwitchSection Refrigeration System 6-46 Table of Contents continued Revised 8/2003 How to Read a Model Number Section General InformationAccessories MANITOWOC CLEANER AND SANITIZER Section General InformationModel/Serial Number Location Model/Serial Number Location Warranty Coverage Owner Warranty Registration CardGENERAL PARTS THIS PAGE INTENTIONALLY LEFT BLANK Ice Machine Dimensions Section Installation InstructionsQF400 AIR COOLED ICE MACHINE QC700/QF800 AIR COOLED ICE MACHINE Installation Instructions Ice Machine Head Section Clearance Requirements Location of Ice MachineIce Machine Heat of Rejection Location of Remote Condensing Unit Condenser Air Baffle Leveling the Ice Storage BinQC700/QF800 Air-CooledIce Machines Only Air Baffle VOLTAGE Electrical ServiceFUSE/CIRCUIT BREAKER MINIMUM CIRCUIT AMPACITY For United Kingdom Only Electrical RequirementsIce Machine Head Section Remote Condensing Unit QF2300 ICE MACHINE HEAD SECTION QF2200 ICE MACHINE HEAD SECTION 115/60/1115/60/1 230/1/50 RFC2385 REMOTE CONDENSING UNIT 208-230/1/60 Remote Electrical Wiring ConnectionsRFC2085 REMOTE CONDENSING UNIT 208-230/1/60 Cooling Tower Applications Water-CooledModels Ice Machine Head Section Water Supply and DrainsPOTABLE WATER SUPPLY POTABLE WATER INLET LINES 2-10 Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS 2-11 Refrigeration System InstallationQF2200/RFC2085 AND QF2300/RFC2385 ONLY USAGE WITH NON-MANITOWOC CONDENSING UNITS 2-12 Refrigeration Line Set InstallationStep 1 Verify Ice Machine and Remote Condensing Unit Locations Are Within Guidelines 2-13 Service LoopC. SUCTION LINE OIL TRAPS Manitowoc S-TrapKit 2-14 Step 4 Connecting the line set 2-15 2-16 Open Receiver Service ValveTorque Value’s Step 7 Leak Check The Refrigeration System Suction Shut Off Valve Insulation 2-17 2-18 Component Identification Section Ice Machine OperationICE MACHINE HEAD SECTION QC700/QF800 QF400 Section Ice Machine OperationQF2300 RFC2385 Remote Condensing Unit GENERAL Operational ChecksWATER LEVEL CHECK Cleaning/Sanitizing Procedure Interior Cleaning and SanitizingHeavily Scaled Cleaning Procedure EXTERIOR CLEANING Air-CooledCondenser CLEANING THE CONDENSERSelf-Contained Air-CooledFilter Straighten Bent Condenser Fins MANITOWOC’S CLEANING TECHNOLOGY PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400 CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300 CLEANING/SANITIZING PROCEDURE QF400 part number 3-10only 3-11 REMOVAL OF PARTS FOR CLEANING/SANITIZING Water Level Probe Removal 3-12QC700/QF800 Water Reservoir Cover Removal QF2300 Shown 3-13Float Valve Removal Water Reservoir Removal 3-14Ice Diverter Removal Ice Chute Removal 3-15 Bin Door Removal 3-16Cabinet Removal 3-17 Dump Valve DisassemblyWater Dump Valve 3-18 Removal from Service/WinterizationWATER COOLED CONDENSING UNIT Pry Open the Water Regulating Valve QF400/QC700/QF800 Section Ice Machine Sequence of OperationPRIOR TO START-UP INITIAL START-UP1A. Flush QF2200 Ice Machine Sequence of OperationRemote Condensing Unit 2. Freeze Remote Condensing Unit 3. Automatic Shut-Off QF2300 THIS PAGE INTENTIONALLY LEFT BLANK Checklist Section Troubleshooting Safeguard Feature TroubleshootingRESET PROCEDURE SAFEGUARD INDICATOR LIGHTS Analyzing Why SafeGuards May Stop the Ice Machine TroubleshootingSAFEGUARD MODES No Water No Water Checklist Gear Motor Speed Gear Motor Speed Checklist Temperature is Too High or Low QF400/QC700/QF800 Temperature Sensor Checklist QF400/QC700/QF800 Temperature is Too High or Low QF2200 Only Temperature Sensor Checklist QF2200 Gear Box Removal QF2200/QF2300 Evaporator Removal 5-10 Energized Parts Charts Section Electrical System Electrical System Section Wiring Diagram Sequence of OperationL1 1B. WATER FILL Freeze Cycle Automatic Shut-Off 3B. DRAIN EVAPORATOR Electrical System 6-10 Wiring Diagram Sequence of L1 Operation 6-11 6-12 6-13 6-14 6-15 6-16 RFC2085 Initial Start-Up Remote Condensing Unit 6-17 Initial Start-Up 6-18 RFC2085 Initial Start-Up 6-19 6-20 RFC2085 Freeze Cycle 6-21 QF2200 Automatic Shut-Off 6-22 RFC2085 Automatic Shut-Off 6-23 6-24 8 Minute Lockout 6-25 6-26 Wiring Diagram Sequence of Operation RFC2385 6-27 6-28 6-29 6-30 6-31 6-32 6-33 QF2300 Automatic Shut-Off 6-34 6-35 WIRING DIAGRAM LEGEND Wiring Diagrams6-36 ICE MACHINE HEAD SECTION QF400 6-37115V/60Hz/1Ph - 230V/50Hz/1Ph QC700/QF800 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-38 COMPRESSOR SECTION QC700/QF800 6-39115/60/1 - 230/50/1 ICE MACHINE HEAD SECTION QF2200 6-40 RFC2085 230V/60HZ/1PH - 230/50/1 6-41 RFC2085 208-230V/60HZ/3PH 6-42 6-43 Diagram Shown During Freeze CycleICE MACHINE HEAD SECTION RFC2385 230V/60HZ/1PH - 230/50/1 6-44 RFC2385 208-230V/60HZ/3PH 6-45 6-46 Control Board ICE/OFF/CLEAN TOGGLE SWITCH Function Component Specifications and DiagnosticsSpecifications Check Procedure 6-48 MOTOR SPEED SENSOR Function 6-49Failure Modes WATER LEVEL PROBES Function 6-50 6-51 TEMPERATURE SENSOR Function 6-52TEMPERATURE/RESISTANCE CHART CONTROL BOARD RELAYS Function 6-53MAIN FUSE Function WATER FLOAT VALVE Function 6-54WATER LEVEL CHECK HIGH PRESSURE CONTROL HPCO Function 6-55Function FAN CYCLE CONTROL Function 6-56 6-57 COMPRESSOR ELECTRICAL DIAGNOSTICSCheck Resistance Ohm Values Check Motor Windings to Ground Diagnosing Start Components 6-58Relay Operation Check Diagnosing A Condensing Unit That Will Not Run Diagnosing An Ice Machine That Will Not Run6-59 QF400/QC700/QF800/QF2200/QF2300 6-60 Tubing Schematic Section Refrigeration SystemSV3082 QF2200/RFC2085 Refrigeration SystemCondensing Unit QF2300/RFC2385 Refrigeration System Diagnostics ICE PRODUCTION/QUALITY CHECK Quality Check BEFORE BEGINNING SERVICEIce Production Check WATER SYSTEM CHECKLIST INSTALLATION/VISUAL INSPECTION CHECKLISTSAFEGUARDS Discharge Pressure High Checklist ProcedureDischarge Pressure Low Checklist Suction Pressure Low Checklist Suction Pressure High ChecklistANALYZING SUCTION PRESSURE Normal Operation EQUALIZATION VALVE QF2300 GeneralAnalysis WATER REGULATING VALVE WATER-COOLEDMODELS ONLY HEADMASTER CONTROL VALVE Function 7-10FREEZE CYCLE OPERATION Air-CooledIce Machines Air-CooledCondensing Units QF400 SELF-CONTAINEDAIR COOLED 7-1124 Hour Ice Production Operating Pressures QC700 SELF-CONTAINEDAIR COOLED 7-12QC700 SELF-CONTAINEDWATER COOLED QF800 SELF-CONTAINEDAIR COOLED 7-13QF800 SELF-CONTAINEDWATER COOLED QF2200/RFC2085 REMOTE AIR COOLED 7-14QF2300/RFC2385 REMOTE AIR COOLED REFRIGERANT RECOVERY/EVACUATION Refrigerant Recovery/Evacuation and RechargingNormal Self-ContainedModel Procedures Recovery/Evacuation Connections 7-16 Recovery/Evacuation QF2200/QF2300Connections 7-17 Self-ContainedModel Charging ProceduresCharging Connections 7-18 Remote Charging Procedures QF2200/QF2300 7-19 SYSTEM CONTAMINATION CLEAN-UP GeneralDetermining Severity Of Contamination Severe System Contamination Cleanup Procedure Mild System Contamination Cleanup Procedure7-20 7-21 7-22 Using Pinch-OffToolSV1406 7-23 SUCTION CLEAN-UPFILTER/DRIER QF400/QC700/QF800FILTER-DRIERS Liquid Line Filter Drier Remote Models New Product Specifications REFRIGERANT DEFINITIONS Recover7-24 Recycle Revised 8/2003 Attend A Manitowoc Factory Service School 7-25 3.Recovered or Recycled RefrigerantREFRIGERANT RE-USEPOLICY 1.New Refrigerant 7-26