Outback Power Systems Flexmax 80 Manual | Installation & Troubleshooting Guide

maxT M 80

Maximum Power Point Tracking Charge Controller

User’s Guide

Installation, Programming and User’s Manual

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Outback Power Systems 80 user manual User’s Guide

Contents

User’s Guide Dear OutBack Customer Warranty Summary Disclaimer About OutBack Power SystemsDate and Revision Contact Information Table of Contents Product Registration and Optional Extended Warranty Scope FLEXmax 80 Maximum Power Point Tracking Charge ControllerIntroduction Firmware Standards and Requirements Personal Precautions During Installation Outback Power Systems FLEXmax Mounting to Plywood Installing the FLEXmax 80 FLEXware DC EnclosuresDC Enclosure FLEXmax Bushing Locknut Conduit Nipple Wire and Disconnect Sizing Determining Wire SizesOpen Circuit Voltage/Wire and Disconnect Size FLEXmax 80 wiring compartment FLEXmax 80 Wiring ConnectionsPage Page Page Soft keys How to Read the FLEXmax 80 Screen Diagrams Power Up Screen Powering UpOutBack12V Power Systems FLEXmax Select Version Elija la Version Password ContrasenaUSA Next Enter Entra SEL 150 Sytem Voltage USA NoyesEnter AUX OFF Status Screen End of Day Summary Screen Recharging Using the PV Array Charger Aux Light EQ Misc Advanced Logging Stats Accessing the Main MenuExit F G GO Current Limit Charger Set-Up80.0A Absorbing 14.4V Float 13.8V AUX Mode AUX Mode and Its FunctionsExit Next SET Mode Night Light Output Off Pressing the Next soft key scrolls through the AUX functions AUX Mode Menu Path AUX modes in order of appearance on the FLEXmax 80 display Off Programming the AUX ModesVent Fan Exitvolt Vent FAN Volts Exit Next SET Exit VoltPV Trigger Output Off Fan screen PV Trigger Output OnExit Time Volt PV Volts Exit Time Volt Hold Time Sec 01.1 Back + Press the Next soft key to view the Error Output screenPV Trigger Output On Exitvolt Error LOW Batt Volts Error Output 01 hrsExitvolt AUX Mode Error Output Exit Hyst Time Volt Exit Next SET Mode AUX ModeBack + OFF Night Light On Time Hours Back + Night Light Off Hysteresis Time Minutes Back +Night Light Threshold Voltage 010 Back + Press the Volt soft key Float Output Off Output Off AutoDiversion Relay Output Off Press the Next soft key ro view the AUX Float screen Back DLY+ AUX Mode Hold Delay 01.0 Time SecondsDiversion Relay Absorb--Float--EQ Relative Volts Diversion Solid St Output On Exit Time Volt AUX ModeExample of Diversion Press the Exit soft key Diversion Load and AUX Wiring Set-Up Illustrated Press the Time and Volt soft keys to adjust the set points Delay Time Sec Timer Back +Low Batt Disconnect Back Exit Time Volt Disconnect VoltsRE-CONNECT Volts Charger GAux Light Misc Remote Output OffLogging Stats Exit soft key twice to return to the Main Menu Off screen Exit + Mode EQ-Battery EqualizeBacklight Charger Aux GLight EQ Misc Optimize Logging Stats Exit Next -EQV +EQV Battery Equalize Battery EqualizeExit Next -HRS +HRS Battery Equalize Back Auto Start Stop 000 CountExit DAY +DAY Exit Next -EQV +EQV GT State PWM% ChgT 255 07 50.0 MISC-MiscellaneousExit Next Press Next to Continue to the Force Bulk/Float Screen Force PWM%Exit Next Float Bulk PCB Advanced Snooze Mode .6 ampCharger Aux Light Misc GAdvanced Logging Stats Exit Advanced Menu Mppt Mode Auto Track Exit Next nonGT Mode Wakeup Mode 1.5V 05m Exit Next +VOC +MinThis screen allows the user to choose one of these modes Press the Next soft key to view the Park Mpp screen Exit Next -% +% Advanced Menu Park Mpp 77 % VocMpp Range Limit %Voc Min Max Exit Next 1/2 90% Park Mpp Watts 77 % Voc Advanced Menu Absorb Time Limits Hours Charging-Related ScreensExit Next + 12.6 00 a RTS Compensation 14.1 Vbatt Calibration 14.1Exit Next Wide Advanced Menu Exit Next Limit SET RTS Compensation Mode Exit Next Mode Mode Exit Next Mode Advanced MenuRTS Compensation 14.4 V F Exit Next Limit SET Reset to Defaults? Exit Next Mode Advanced MenuAux Polarity Yesno Advanced Menu Are you sure? Reset to DefaultsCharger GLogging Stats Clear LOG Back Totl Daily LoggingToday 0000Ah 00.0 KWH 011Vp 00.0Ap 00kWp MAX MIN FLT Stats Secondary Stats screen Micro-Hydro and Fuel Cell Applications Warranty its use in these applications To adjust the Lower Mpp Range Limit Mppt Mode Auto TrackAdvanced Menu Micro-Hydro and Fuel Cell Applications Park Mpp Watts Abbreviated Menu Map Application Notes OutBack Power System GTFX/GVFX Grid-tie settingsGrid-tie applications non-OutBack inverter/chargers Positive grounded systems 24V Battery System Efficiency Curve 12V Battery System Efficiency Curve Understanding the Various Operational Modes Page Page Aux relay state indicates if the AUX is on or OFF MATE-Displayed FLEXmax 80 Screens Status Mode Screens FLEXmax Meter Screens MATE-Displayed FLEXmax 80 Status Meter ScreensPress Setp to view Setpoint screens MATE-Displayed FLEXmax 80 Advanced Screens MATE-Displayed FLEXmax 80 Status Setpt SET Point ScreenCC Setpoint Screens FLEXmax 80 Advanced Menu FLEXmax 80 AUX Screens FLEXmax 80 EQ ScreensFLEXmax 80 Displayed Screens FLEXmax 80 Stats Screens Abbreviated Exit Next + Advanced Menu FLEXmax 80 does not boot/power-up blank LCD Troubleshooting GuideFLEXmax 80 not producing expected power FLEXmax 80 is always Sleeping FLEXmax 80 is not equalizing FLEXmax 80 Battery Temperature Compensated Voltage FLEXmax 80 Internal Fan To enable/open the FLEXmax Select Version screensFLEXmax 80 is beeping Typical Array Sizing Guide Standard vs. Australian Default Settings 12V PV Array 16v Vmp Wire Distance Chart24V PV Array 32v Vmp 36V PV Array 48v Vmp 60V PV Array 80v Vmp 48V PV Array 64v Vmp72V PV Array 96v Vmp Battery Side of the Controller Wire and Disconnect SizingPV Side of the Controller NEC Compliance Maximum recommended battery conductor is #2** AWG Wiring CompartmentRecommended Conductor and Breaker Sizes for the FLEXmax Output Rating less than 64 amps FLEXmax 80 MULTI-STAGE Battery Charging Page Battery Temperature Compensated System Non-Battery Temperature Compensated SystemBattery temperature compensation with other slopes Battery Voltage and State of Charge Suggested Battery Charger SET Points Calling the Factory for Assistance Specifications FLEXmax Products Five Year Limited Warranty Information Revision.2007-10-02 Outback Power Systems Inc 19009 62nd Ave. NE Limited Warranty Registration EU Declaration of Conformity OWNER’S System Information Phone +1 BARCELONA, España Phone +34.93.654.9568