Outback Power Systems Installing the FLEXmax 80 FLEXware DC Enclosures, Mounting to Plywood

1. Installing the FLEXmax 80 FLEXware DC Enclosures

Screw holes for #10 X 3/8” sheet metal screws

Insert screws through lower holes inside FLEXmax 80

To mount the FLEXmax 80 to charge control brackets, see the individual instruction sheet for those brackets.

DC Enclosure

FLEXmax 80

Bushing

Locknut

Locknut

Conduit

Nipple

TheFLEXmax 80 is designed to attach directly to OutBack’s FLEXware 500 DC and FLEXware 1000 DC enclosures (FLEXware 500 shown) or attach to its own charge control brackets (FW-CCB, FW- CCB2, and FW-CCB2T).

NOTE: Install the FLEXmax 80 in an upright posi- tion out of direct sunlight.

To mount directly to a FLEXware DC enclosure:

•Remove the fan cover and bottom cover from the FLEXmax 80.

•Insert a #10 X 3/8” sheet metal screw in the top hole on the side of the DC enclosure. This will act as a hanging screw for the keyhole slot at the top center of the FLEXmax 80.

•Hang the FLEXmax 80 on the top screw and line up its bottom two screw holes with the holes on the enclosure.

•Insert a #10 X 3/8” sheet metal screw through each hole and tighten against the enclosure (screws are included with each DC enclosure).

• Keep the cover off until wiring is completed.

The Conduit Nipple Assembly creates a sealed pass-through from the FLEXmax 80 to the enclosure

Mounting to Plywood

Use 1 5/8” wood screws to secure the FLEXmax 80 at the top slotted holes and other interior lower holes as needed, making sure the unit is straight and level.