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Outback Power Systems 80 user manual

Models: 80

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Figure 4 Charge Controller with PV array ground fault protection wiring digram.

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Outback Power Systems 80 user manual

Contents

maxT M Maximum Power Point Tracking Charge ControllerInstallation, Programming and User’s Manual User’s GuideWarranty Summary Date and Revision About OutBack Power SystemsNotice of Copyright DisclaimerHOW TO READ THE FLEXmax 80 SCREEN DIAGRAMS TABLE OF CONTENTSINSTALLATION GUIDELINES AND SAFETY INSTRUCTIONS OPEN CIRCUIT VOLTAGE/WIRE AND DISCONNECT SIZINGMICRO-HYDRO, WIND TURBINE, AND FUEL CELL APPLICATIONS SCOPE INTRODUCTIONFIRMWARE Standards and Requirements PERSONAL PRECAUTIONS DURING INSTALLATION WARNING - WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUSMaximum Power Point Tracking Charge Controller THE OUTBACK POWER SYSTEMS FLEXmaxMounting to Plywood 1. Installing the FLEXmax 80 FLEXware DC Enclosures2. Determining Wire Sizes Wire and Disconnect SizingOpen Circuit Voltage/Wire and Disconnect Size 3. FLEXmax 80 Wiring Connections Page Page Page Down arrow will lead to the next screen How to Read the FLEXmax 80 Screen DiagramsSoft keys Solid black indicates key is to be pressed4. Powering Up Power Up ScreenOutBack12V Power Systems FLEXmax Select Version Elija la Version USA NEXT ENTER ENTRA SEL Password ScreenPASSWORD CONTRASENA 150 ENTRA - + ENTER Select Version Elija la Version USA NEXT ENTER ENTRA SELG ENTER Are you sure? USA NOYESSystem Voltage Screen SYTEM VOLTAGE 12 24 36 48Pressing the first soft key opens the MAIN Menu screen 5. Status Screen6. End of Day Summary Screen 7. Recharging Using the PV ArrayG Charger Aux Light EQ Misc Advanced Logging Stats EXIT F G GO 8. Accessing the MAIN MenuCharger-CHARGER SETUP EQ-BATTERY EQUALIZEAbsorbing 7. Charger Set-UpCurrent Limit 80.0AOutput Off 8. AUX Mode and Its FunctionsAUX MODE Night LightAUX MODE Menu Path To access the AUX Output MenuPressing the NEXT soft key scrolls through the AUX functions Diversion Solid State Low Battery Disconnect Remote AUX modes in order of appearance on the FLEXmax 80 display9. Programming the AUX MODES SET MODEAUX MODE Vent Fan EXITVOLT VENT FAN VOLTS 14.4 BACK - + AUX MODEPV TRIGGER and VOLTage set menus Press the EXIT soft key to return to the initial PV Trigger screen Press the NEXT soft key to view the ERROR OUTPUT screenERROR OUTPUT ERROR OUTPUTAUX MODE ERROR OUTPUT 01 hrs EXITVOLT ERROR LOW BATT VOLTS BACK - + AUX MODE ERROR OUTPUT 01 hrs EXITVOLT AUX MODE ERROR OUTPUTNIGHT LIGHT AUX MODE Night Light Off Hysteresis Time Minutes BACK - +EXIT HYST TIME VOLT Night Light On Time Hours BACK - + EXIT HYST TIME VOLT Night Light Threshold Voltage 010 BACK - +Press the NEXT soft key ro view the AUX Float screen FLOATRELAY Press the EXIT soft key to return to the Night Light AUX modePage Press the EXIT soft key Example of DiversionFigure 5 Diversion Load and AUX Wiring Set-Up Illustrated Low Batt Disconnect LOW BATTERY DISCONNECTAUX MODE Low Batt Disconnect Delay Time Sec 01 Timer BACK - +AUX MODE Low Batt Disconnect DISCONNECT VOLTS 13.6+ ReCon RE-CONNECT VOLTS 14.4 BACK - + DisVPress the NEXT soft key to view the Remote screen REMOTECharger Aux GLight EQ Misc Optimize Logging Stats EXIT F G GO 11. EQ-Battery Equalize+ MODE 10. BacklightCheck water level BACK AUTO START STOP BATTERY EQUALIZE Volts EXIT NEXT -EQV +EQV BATTERY EQUALIZE Time01 Hours EXIT NEXT -HRS +HRS BATTERY EQUALIZE 1 Hours 15.0 Volts Manual Mode default modeEQ INTERVAL AUTO MODE12. MISC-Miscellaneous GT State PWM% ChgT 255 07 50.0EXIT NEXT BULK screen 13. Advanced Press the NEXT soft key to view the Park Mpp screen ADVANCED MENU Wakeup Mode 1.5V 05m EXIT NEXT +VOC +MinADVANCED MENU MPPT Mode Auto Track EXIT NEXT nonGT MODE This screen allows the user to choose one of these modesWatts ADVANCED MENU Park Mpp 77 % Voc EXIT NEXT -% +% ADVANCED MENUMpp Range Limit %Voc Min Max EXIT NEXT 1/2 90% ADVANCED MENU Park MppADVANCED MENU Absorb Time Limits 01.0 hours EXIT NEXT - + 14. Charging-Related ScreensADVANCED MENU Rebulk Voltage 00 A EXIT NEXT - +12.6 EXIT NEXT - + ADVANCED MENU Absorb End AmpsRTS Compensation ADVANCED MENU RTS Compensation A 14.4 V F EXIT NEXT LIMIT SET ADVANCED MENU Auto ReStart MODE EXIT NEXT MODE ADVANCED MENUAuto ReStart MODE EXIT NEXT MODE ADVANCED MENU Auto ReStart MODE EXIT NEXT MODEADVANCED MENU Auto ReStart MODE EXIT NEXT MODE ADVANCED MENU ADVANCED MENU Reset to Defaults?Aux Polarity ADVANCED MENU Aux PolarityPress the EXIT key twice to return to the MAIN Menu screen 00.0 KWH 15. LoggingCLEAR LOG BACK TOTL DAILY Are you sure? NOYES Today 0000Ah16. Stats Secondary STATS screen Total 0000 kWH Total 000.0 kAH BACK DCkWHTotal 0000 kWHAC Total 000.0 kAH BACK ACkWH MICRO-HYDRO AND FUEL CELL SYSTEMS PERFORMANCE OPTIMIZATION 17. Micro-Hydro and Fuel Cell Applications18. Advanced Menu Micro-Hydro and Fuel Cell Applications G Charger Aux Light EQ Misc Advanced Logging Stats EXIT F G GO 19. Abbreviated Menu MapSnooze Mode Wakeup Mode MPPT Mode Park Mpp Mpp Range Limit % VOC RTS Compensation Auto Restart Aux Polarity Reset to Defaults?Positive grounded systems OutBack Power System GTFX/GVFX Grid-tie settings20. Application Notes Grid-tie applications non-OutBack inverter/chargersFigure 9 48V Battery System Efficiency Curve 21. FLEXmax 80 EFFICIENCY vs. INPUT POWER GRAPHFigure 7 12V Battery System Efficiency Curve Figure 8 24V Battery System Efficiency Curve22. Understanding the Various Operational Modes GT Mode In a system with an OutBack FX Grid-Tie Series Inverters, HUB and MATE, the FLEXmax Page 23. MATE-Displayed FLEXmax 80 Screens Status Mode Screens Charge Controller MODE Screensaux relay state indicates if the AUX is ON or OFF FLEXmax METER Screens MATE-Displayed FLEXmax 80 Status Meter ScreensMATE-Displayed FLEXmax 80 STATUS SETPT SET POINT Screen MATE-Displayed FLEXmax 80 Advanced ScreensCC SETPOINT Screens 24. FLEXmax 80 Advanced Menu FLEXmax 80 STATS Screens FLEXmax 80 EQ ScreensFLEXmax 80 AUX Screens FLEXmax 80 Displayed ScreensAUX MODES 25. ABBREVIATEDAbsorb Time 01.0 hours FLEXmax 80 is always SLEEPING 26. Troubleshooting GuideFLEXmax 80 does not boot/power-up blank LCD FLEXmax 80 not producing expected powerFLEXmax 80 is not equalizing FLEXmax 80 Battery Temperature Compensated VoltageTo enable/open the FLEXmax SELECT VERSION screens FLEXmax 80 Internal FanFLEXmax 80 is beeping Nominal Battery Voltage 27. Typical Array Sizing GuideAustralian 28. STANDARD vs. AUSTRALIAN DEFAULT SETTINGSStandard Version Standard36V PV ARRAY 48v Vmp 29. Wire Distance Chart12V PV ARRAY 16v Vmp 24V PV ARRAY 32v Vmp48V PV ARRAY 64v Vmp 60V PV ARRAY 80v Vmp72V PV ARRAY 96v Vmp NEC Compliance 30. WIRE AND DISCONNECT SIZINGBattery Side of the Controller PV Side of the Controller31. WIRING COMPARTMENT Recommended Conductor and Breaker Sizes for the FLEXmaxOutput Rating less than 64 amps 32. FLEXmax 80 MULTI-STAGE BATTERY CHARGING BULK cycle provides the maximum power to the battery -the voltage increases while recharging Battery temperature compensation with other slopes 33. BATTERY TEMPERATURE COMPENSATED VOLATGE SET POINTNon-Battery Temperature Compensated System Battery Temperature Compensated System34. SUGGESTED BATTERY CHARGER SET POINTS Battery Voltage and State of ChargeSTATE OF CHARGE 35. CALLING THE FACTORY FOR ASSISTANCE 36. SPECIFICATIONSFLEXmax Products FIVE YEAR LIMITED WARRANTY INFORMATION2. Description of the problem and Complete this form to request a Limited Warranty, and return it to Limited Warranty RegistrationFive Year Limited FLEXmax Warranty Registration InstallerEU DECLARATION OF CONFORMITY Battery Voltage PV Voltage PV Module Type and Manufacturer OWNER’S SYSTEM INFORMATIONDate of Purchase Vendor Date of Installation Installer Installer Contact Information FLEXmax 80 Serial NumberC/ Castelló Corporate OfficeEuropean Sales Office 19009 62nd Avenue NE