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Outback Power Systems
80
user manual
Models:
80
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Troubleshooting
Specification
Wire Distance Chart
Password
Error Output 01 hrs
Hold Delay 01.0 Time Seconds
Determining Wire Sizes
Warranty
Reset to Defaults?
Accessing the Main Menu
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Figure 4
Charge Controller with PV array ground fault protection wiring digram.
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Contents
User’s Guide
Dear OutBack Customer
Warranty Summary
Contact Information
About OutBack Power Systems
Disclaimer
Date and Revision
Table of Contents
Product Registration and Optional Extended Warranty
Firmware
FLEXmax 80 Maximum Power Point Tracking Charge Controller
Scope
Introduction
Standards and Requirements
Personal Precautions During Installation
Outback Power Systems FLEXmax
Installing the FLEXmax 80 FLEXware DC Enclosures
Mounting to Plywood
DC Enclosure FLEXmax Bushing Locknut Conduit Nipple
Determining Wire Sizes
Wire and Disconnect Sizing
Open Circuit Voltage/Wire and Disconnect Size
FLEXmax 80 wiring compartment
FLEXmax 80 Wiring Connections
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Soft keys
How to Read the FLEXmax 80 Screen Diagrams
Powering Up
Power Up Screen
OutBack12V Power Systems FLEXmax
150
Password Contrasena
Select Version Elija la Version
USA Next Enter Entra SEL
USA Noyes
Sytem Voltage
Enter
AUX OFF
Status Screen
End of Day Summary Screen
Recharging Using the PV Array
Accessing the Main Menu
Charger Aux Light EQ Misc Advanced Logging Stats
Exit F G GO
Absorbing 14.4V Float 13.8V
Charger Set-Up
Current Limit
80.0A
Night Light Output Off
AUX Mode and Its Functions
AUX Mode
Exit Next SET Mode
Pressing the Next soft key scrolls through the AUX functions
AUX Mode Menu Path
AUX modes in order of appearance on the FLEXmax 80 display
Exitvolt Vent FAN Volts
Programming the AUX Modes
Off
Vent Fan
Fan screen
Exit Volt
Exit Next SET
PV Trigger Output Off
Exit Time Volt
Output On
PV Trigger
Exit Time Volt PV Volts
Press the Next soft key to view the Error Output screen
Hold Time Sec 01.1 Back +
PV Trigger Output On
Error Output 01 hrs
Exitvolt Error LOW Batt Volts
Exitvolt AUX Mode Error Output
Exit Next SET Mode AUX Mode
Exit Hyst Time Volt
Back + OFF
Press the Volt soft key
Night Light Off Hysteresis Time Minutes Back +
Night Light On Time Hours Back +
Night Light Threshold Voltage 010 Back +
Press the Next soft key ro view the AUX Float screen
Output Off Auto
Float Output Off
Diversion Relay Output Off
Absorb--Float--EQ Relative Volts
Hold Delay 01.0 Time Seconds
Back DLY+ AUX Mode
Diversion Relay
Press the Exit soft key
Exit Time Volt AUX Mode
Diversion Solid St Output On
Example of Diversion
Diversion Load and AUX Wiring Set-Up Illustrated
Delay Time Sec Timer Back +
Press the Time and Volt soft keys to adjust the set points
Low Batt Disconnect
Exit Time Volt Disconnect Volts
Back
RE-CONNECT Volts
Exit soft key twice to return to the Main Menu Off screen
Remote Output Off
Charger GAux Light Misc
Logging Stats
Charger Aux GLight EQ Misc Optimize Logging Stats
EQ-Battery Equalize
Exit + Mode
Backlight
Back Auto Start Stop
Battery Equalize
Exit Next -EQV +EQV Battery Equalize
Exit Next -HRS +HRS Battery Equalize
Exit Next -EQV +EQV
Count
000
Exit DAY +DAY
Press Next to Continue to the Force Bulk/Float Screen
MISC-Miscellaneous
GT State PWM% ChgT 255 07 50.0
Exit Next
PCB
PWM%
Force
Exit Next Float Bulk
Exit Advanced Menu
Snooze Mode .6 amp
Advanced
Charger Aux Light Misc GAdvanced Logging Stats
Press the Next soft key to view the Park Mpp screen
Wakeup Mode 1.5V 05m Exit Next +VOC +Min
Mppt Mode Auto Track Exit Next nonGT Mode
This screen allows the user to choose one of these modes
Park Mpp Watts 77 % Voc
Park Mpp 77 % Voc
Exit Next -% +% Advanced Menu
Mpp Range Limit %Voc Min Max Exit Next 1/2 90%
Charging-Related Screens
Advanced Menu Absorb Time Limits Hours
Exit Next +
12.6
00 a
Exit Next Limit SET RTS Compensation
Vbatt Calibration 14.1
RTS Compensation 14.1
Exit Next Wide Advanced Menu
Exit Next Limit SET
Mode Exit Next Mode Advanced Menu
Mode Exit Next Mode
RTS Compensation 14.4 V F
Exit Next Mode Advanced Menu
Reset to Defaults?
Aux Polarity
GLogging Stats
Are you sure? Reset to Defaults
Yesno Advanced Menu
Charger
MIN FLT
Logging
Clear LOG Back Totl Daily
Today 0000Ah 00.0 KWH 011Vp 00.0Ap 00kWp MAX
Stats
Secondary Stats screen
Micro-Hydro and Fuel Cell Applications
Warranty its use in these applications
Park Mpp Watts
Mppt Mode Auto Track
To adjust the Lower Mpp Range Limit
Advanced Menu Micro-Hydro and Fuel Cell Applications
Abbreviated Menu Map
Positive grounded systems
OutBack Power System GTFX/GVFX Grid-tie settings
Application Notes
Grid-tie applications non-OutBack inverter/chargers
24V Battery System Efficiency Curve
12V Battery System Efficiency Curve
Understanding the Various Operational Modes
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Aux relay state indicates if the AUX is on or OFF
MATE-Displayed FLEXmax 80 Screens Status Mode Screens
MATE-Displayed FLEXmax 80 Status Meter Screens
FLEXmax Meter Screens
Press Setp to view Setpoint screens
MATE-Displayed FLEXmax 80 Status Setpt SET Point Screen
MATE-Displayed FLEXmax 80 Advanced Screens
CC Setpoint Screens
FLEXmax 80 Advanced Menu
FLEXmax 80 Stats Screens
FLEXmax 80 EQ Screens
FLEXmax 80 AUX Screens
FLEXmax 80 Displayed Screens
Abbreviated
Exit Next + Advanced Menu
FLEXmax 80 is always Sleeping
Troubleshooting Guide
FLEXmax 80 does not boot/power-up blank LCD
FLEXmax 80 not producing expected power
FLEXmax 80 is not equalizing
FLEXmax 80 Battery Temperature Compensated Voltage
To enable/open the FLEXmax Select Version screens
FLEXmax 80 Internal Fan
FLEXmax 80 is beeping
Typical Array Sizing Guide
Standard vs. Australian Default Settings
36V PV Array 48v Vmp
Wire Distance Chart
12V PV Array 16v Vmp
24V PV Array 32v Vmp
48V PV Array 64v Vmp
60V PV Array 80v Vmp
72V PV Array 96v Vmp
NEC Compliance
Wire and Disconnect Sizing
Battery Side of the Controller
PV Side of the Controller
Output Rating less than 64 amps
Wiring Compartment
Maximum recommended battery conductor is #2** AWG
Recommended Conductor and Breaker Sizes for the FLEXmax
FLEXmax 80 MULTI-STAGE Battery Charging
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Non-Battery Temperature Compensated System
Battery Temperature Compensated System
Battery temperature compensation with other slopes
Battery Voltage and State of Charge
Suggested Battery Charger SET Points
Calling the Factory for Assistance
Specifications
FLEXmax Products
Five Year Limited Warranty Information
Revision.2007-10-02
Outback Power Systems Inc 19009 62nd Ave. NE
Limited Warranty Registration
EU Declaration of Conformity
OWNER’S System Information
Phone +1 BARCELONA, España Phone +34.93.654.9568
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