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Outback Power Systems 80 user manual Micro-Hydro, Wind Turbine, And Fuel Cell Applications

Models: 80

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Vbatt Calibration	50
RTS Compensation	50
Auto Restart	51
Aux Polarity	52
Reset to Defaults?	52
(DATA) LOGGING	54
Clearing Total and Daily Stats	54
STATS	55
Secondary Stats Screen	56
MICRO-HYDRO, WIND TURBINE, AND FUEL CELL APPLICATIONS	57
ADVANCED MENU (Micro-Hydro)	58
FLEXmax 80 ABBREVIATED MENU MAP	59
APPLICATION NOTES	60
FLEXmax 80 EFFICIENCY vs. INPUT POWER GRAPH	61
UNDERSTANDING THE VARIOUS OPERATIONAL MODES	62
MATE-DISPLAYED CHARGE CONTROLLER STATUS MODE Screens	65
MATE-DISPLAYED CHARGE CONTROLLER STATUS METER Screens	66
MATE-DISPLAYED CHARGE CONTROLLER STATUS SETP(OINT) Screens	67
MATE-DISPLAYED FLEXmax 80 ADVANCED SCREENS	67
ADVANCED MENU	68
EQ SCREENS	69
AUX SCREENS	69
ABBREVIATED MENU	70
TROUBLESHOOTING GUIDE	72
TYPICAL ARRAY SIZING GUIDE	75
STANDARD vs. AUSTRALIAN DEFAULT SETTINGS	76
WIRE DISTANCE CHART	77
WIRE AND DISCONNECT SIZING	79
MULTI-STAGE BATTERY CHARGING	81
BATTERY TEMPERATURE COMPENSATED VOLTAGE SET POINT	83
SUGGESTED BATTERY CHARGER SET POINTS	84
CALLING THE FACTORY FOR ASSISTANCE	85
WARRANTY INFORMATION	86
PRODUCT REGISTRATION AND OPTIONAL EXTENDED WARRANTY	88
EU DECLARATION OF CONFORMITY	89
OWNER’S SYSTEM INFORMATION	90

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Outback Power Systems 80 user manual Micro-Hydro, Wind Turbine, And Fuel Cell Applications

Contents

Installation, Programming and User’s Manual Maximum Power Point Tracking Charge ControllerUser’s Guide maxT MWarranty Summary Notice of Copyright About OutBack Power SystemsDisclaimer Date and RevisionINSTALLATION GUIDELINES AND SAFETY INSTRUCTIONS TABLE OF CONTENTSOPEN CIRCUIT VOLTAGE/WIRE AND DISCONNECT SIZING HOW TO READ THE FLEXmax 80 SCREEN DIAGRAMSMICRO-HYDRO, WIND TURBINE, AND FUEL CELL APPLICATIONS FIRMWARE SCOPEINTRODUCTION Standards and Requirements PERSONAL PRECAUTIONS DURING INSTALLATION WARNING - WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUSMaximum Power Point Tracking Charge Controller THE OUTBACK POWER SYSTEMS FLEXmaxMounting to Plywood 1. Installing the FLEXmax 80 FLEXware DC EnclosuresOpen Circuit Voltage/Wire and Disconnect Size 2. Determining Wire SizesWire and Disconnect Sizing 3. FLEXmax 80 Wiring Connections Page Page Page Soft keys How to Read the FLEXmax 80 Screen DiagramsSolid black indicates key is to be pressed Down arrow will lead to the next screenOutBack12V Power Systems FLEXmax 4. Powering UpPower Up Screen PASSWORD CONTRASENA 150 ENTRA - + ENTER Password ScreenSelect Version Elija la Version USA NEXT ENTER ENTRA SEL Select Version Elija la Version USA NEXT ENTER ENTRA SELSystem Voltage Screen Are you sure? USA NOYESSYTEM VOLTAGE 12 24 36 48 G ENTERPressing the first soft key opens the MAIN Menu screen 5. Status Screen6. End of Day Summary Screen 7. Recharging Using the PV ArrayCharger-CHARGER SETUP 8. Accessing the MAIN MenuEQ-BATTERY EQUALIZE G Charger Aux Light EQ Misc Advanced Logging Stats EXIT F G GOCurrent Limit 7. Charger Set-Up80.0A AbsorbingAUX MODE 8. AUX Mode and Its FunctionsNight Light Output OffPressing the NEXT soft key scrolls through the AUX functions AUX MODE Menu PathTo access the AUX Output Menu Diversion Solid State Low Battery Disconnect Remote AUX modes in order of appearance on the FLEXmax 80 displayVENT FAN 9. Programming the AUX MODESEXIT NEXT SET MODEPV TRIGGER and VOLTage set menus Press the EXIT soft key to return to the initial PV Trigger screen Press the NEXT soft key to view the ERROR OUTPUT screenAUX MODE ERROR OUTPUT 01 hrs EXITVOLT ERROR LOW BATT VOLTS BACK - + ERROR OUTPUTAUX MODE ERROR OUTPUT 01 hrs EXITVOLT AUX MODE ERROR OUTPUT ERROR OUTPUTNIGHT LIGHT EXIT HYST TIME VOLT Night Light On Time Hours BACK - + Night Light Off Hysteresis Time Minutes BACK - +EXIT HYST TIME VOLT Night Light Threshold Voltage 010 BACK - + AUX MODERELAY FLOATPress the EXIT soft key to return to the Night Light AUX mode Press the NEXT soft key ro view the AUX Float screenPage Press the EXIT soft key Example of DiversionFigure 5 Diversion Load and AUX Wiring Set-Up Illustrated Delay Time Sec 01 Timer BACK - + LOW BATTERY DISCONNECTLow Batt Disconnect AUX MODE Low Batt Disconnect+ ReCon DISCONNECT VOLTS 13.6RE-CONNECT VOLTS 14.4 BACK - + DisV AUX MODE Low Batt DisconnectPress the NEXT soft key to view the Remote screen REMOTE10. Backlight 11. EQ-Battery Equalize+ MODE Charger Aux GLight EQ Misc Optimize Logging Stats EXIT F G GO01 Hours EXIT NEXT -HRS +HRS BATTERY EQUALIZE 1 Hours 15.0 Volts BATTERY EQUALIZE Volts EXIT NEXT -EQV +EQV BATTERY EQUALIZE TimeManual Mode default mode Check water level BACK AUTO START STOPEQ INTERVAL AUTO MODEEXIT NEXT 12. MISC-MiscellaneousGT State PWM% ChgT 255 07 BULK screen 13. Advanced ADVANCED MENU MPPT Mode Auto Track EXIT NEXT nonGT MODE ADVANCED MENU Wakeup Mode 1.5V 05m EXIT NEXT +VOC +MinThis screen allows the user to choose one of these modes Press the NEXT soft key to view the Park Mpp screenMpp Range Limit %Voc Min Max EXIT NEXT 1/2 90% ADVANCED MENU Park Mpp 77 % Voc EXIT NEXT -% +% ADVANCED MENUADVANCED MENU Park Mpp WattsADVANCED MENU Absorb Time Limits 01.0 hours EXIT NEXT - + 14. Charging-Related Screens12.6 EXIT NEXT - + 00 A EXIT NEXT - +ADVANCED MENU Absorb End Amps ADVANCED MENU Rebulk VoltageRTS Compensation AUTO RESTART ADVANCED MENU RTS Compensation A 14.4 V F EXIT NEXT LIMIT SETADVANCED MENU Auto ReStart MODE EXIT NEXT MODE ADVANCED MENU Auto ReStart MODE EXIT NEXT MODE ADVANCED MENU Auto ReStart MODEAux Polarity ADVANCED MENU Reset to Defaults?ADVANCED MENU Aux Polarity ADVANCED MENU Auto ReStart MODE EXIT NEXT MODE ADVANCED MENUPress the EXIT key twice to return to the MAIN Menu screen CLEAR LOG BACK TOTL DAILY Are you sure? NOYES 15. LoggingToday 0000Ah 00.0 KWH16. Stats Total 0000 kWHAC Total 000.0 kAH BACK ACkWH Secondary STATS screenTotal 0000 kWH Total 000.0 kAH BACK DCkWH MICRO-HYDRO AND FUEL CELL SYSTEMS PERFORMANCE OPTIMIZATION 17. Micro-Hydro and Fuel Cell Applications18. Advanced Menu Micro-Hydro and Fuel Cell Applications RTS Compensation Auto Restart Aux Polarity Reset to Defaults? 19. Abbreviated Menu MapG Charger Aux Light EQ Misc Advanced Logging Stats EXIT F G GO Snooze Mode Wakeup Mode MPPT Mode Park Mpp Mpp Range Limit % VOC20. Application Notes OutBack Power System GTFX/GVFX Grid-tie settingsGrid-tie applications non-OutBack inverter/chargers Positive grounded systemsFigure 7 12V Battery System Efficiency Curve 21. FLEXmax 80 EFFICIENCY vs. INPUT POWER GRAPHFigure 8 24V Battery System Efficiency Curve Figure 9 48V Battery System Efficiency Curve22. Understanding the Various Operational Modes GT Mode In a system with an OutBack FX Grid-Tie Series Inverters, HUB and MATE, the FLEXmax Page aux relay state indicates if the AUX is ON or OFF 23. MATE-Displayed FLEXmax 80 Screens Status Mode ScreensCharge Controller MODE Screens FLEXmax METER Screens MATE-Displayed FLEXmax 80 Status Meter ScreensCC SETPOINT Screens MATE-Displayed FLEXmax 80 STATUS SETPT SET POINT ScreenMATE-Displayed FLEXmax 80 Advanced Screens 24. FLEXmax 80 Advanced Menu FLEXmax 80 AUX Screens FLEXmax 80 EQ ScreensFLEXmax 80 Displayed Screens FLEXmax 80 STATS ScreensAUX MODES 25. ABBREVIATEDAbsorb Time 01.0 hours FLEXmax 80 does not boot/power-up blank LCD 26. Troubleshooting GuideFLEXmax 80 not producing expected power FLEXmax 80 is always SLEEPINGFLEXmax 80 is not equalizing FLEXmax 80 Battery Temperature Compensated VoltageFLEXmax 80 is beeping To enable/open the FLEXmax SELECT VERSION screensFLEXmax 80 Internal Fan Nominal Battery Voltage 27. Typical Array Sizing GuideStandard Version 28. STANDARD vs. AUSTRALIAN DEFAULT SETTINGSStandard Australian12V PV ARRAY 16v Vmp 29. Wire Distance Chart24V PV ARRAY 32v Vmp 36V PV ARRAY 48v Vmp72V PV ARRAY 96v Vmp 48V PV ARRAY 64v Vmp60V PV ARRAY 80v Vmp Battery Side of the Controller 30. WIRE AND DISCONNECT SIZINGPV Side of the Controller NEC ComplianceOutput Rating less than 64 amps 31. WIRING COMPARTMENTRecommended Conductor and Breaker Sizes for the FLEXmax 32. FLEXmax 80 MULTI-STAGE BATTERY CHARGING BULK cycle provides the maximum power to the battery -the voltage increases while recharging Non-Battery Temperature Compensated System 33. BATTERY TEMPERATURE COMPENSATED VOLATGE SET POINTBattery Temperature Compensated System Battery temperature compensation with other slopesSTATE OF CHARGE 34. SUGGESTED BATTERY CHARGER SET POINTSBattery Voltage and State of Charge 35. CALLING THE FACTORY FOR ASSISTANCE 36. SPECIFICATIONSFLEXmax Products FIVE YEAR LIMITED WARRANTY INFORMATION2. Description of the problem and Five Year Limited FLEXmax Warranty Registration Limited Warranty RegistrationInstaller Complete this form to request a Limited Warranty, and return it toEU DECLARATION OF CONFORMITY Date of Purchase Vendor Date of Installation Installer OWNER’S SYSTEM INFORMATIONInstaller Contact Information FLEXmax 80 Serial Number Battery Voltage PV Voltage PV Module Type and ManufacturerEuropean Sales Office Corporate Office19009 62nd Avenue NE C/ Castelló