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Outback Power Systems
80
user manual
Models:
80
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Troubleshooting
Specs
Wire Distance Chart
Password
Error Output 01 hrs
Hold Delay 01.0 Time Seconds
Determining Wire Sizes
Warranty
Reset to Defaults?
Accessing the Main Menu
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Figure 2
Single Charge Controller wiring diagram with 24 volt PV array
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Page 12
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Contents
User’s Guide
Dear OutBack Customer
Warranty Summary
Disclaimer
About OutBack Power Systems
Date and Revision
Contact Information
Table of Contents
Product Registration and Optional Extended Warranty
Scope
FLEXmax 80 Maximum Power Point Tracking Charge Controller
Introduction
Firmware
Standards and Requirements
Personal Precautions During Installation
Outback Power Systems FLEXmax
Mounting to Plywood
Installing the FLEXmax 80 FLEXware DC Enclosures
DC Enclosure FLEXmax Bushing Locknut Conduit Nipple
Wire and Disconnect Sizing
Determining Wire Sizes
Open Circuit Voltage/Wire and Disconnect Size
FLEXmax 80 wiring compartment
FLEXmax 80 Wiring Connections
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Soft keys
How to Read the FLEXmax 80 Screen Diagrams
Power Up Screen
Powering Up
OutBack12V Power Systems FLEXmax
Select Version Elija la Version
Password Contrasena
USA Next Enter Entra SEL
150
Sytem Voltage
USA Noyes
Enter
AUX OFF
Status Screen
End of Day Summary Screen
Recharging Using the PV Array
Charger Aux Light EQ Misc Advanced Logging Stats
Accessing the Main Menu
Exit F G GO
Current Limit
Charger Set-Up
80.0A
Absorbing 14.4V Float 13.8V
AUX Mode
AUX Mode and Its Functions
Exit Next SET Mode
Night Light Output Off
Pressing the Next soft key scrolls through the AUX functions
AUX Mode Menu Path
AUX modes in order of appearance on the FLEXmax 80 display
Off
Programming the AUX Modes
Vent Fan
Exitvolt Vent FAN Volts
Exit Next SET
Exit Volt
PV Trigger Output Off
Fan screen
PV Trigger
Output On
Exit Time Volt PV Volts
Exit Time Volt
Hold Time Sec 01.1 Back +
Press the Next soft key to view the Error Output screen
PV Trigger Output On
Exitvolt Error LOW Batt Volts
Error Output 01 hrs
Exitvolt AUX Mode Error Output
Exit Hyst Time Volt
Exit Next SET Mode AUX Mode
Back + OFF
Night Light On Time Hours Back +
Night Light Off Hysteresis Time Minutes Back +
Night Light Threshold Voltage 010 Back +
Press the Volt soft key
Float Output Off
Output Off Auto
Diversion Relay Output Off
Press the Next soft key ro view the AUX Float screen
Back DLY+ AUX Mode
Hold Delay 01.0 Time Seconds
Diversion Relay
Absorb--Float--EQ Relative Volts
Diversion Solid St Output On
Exit Time Volt AUX Mode
Example of Diversion
Press the Exit soft key
Diversion Load and AUX Wiring Set-Up Illustrated
Press the Time and Volt soft keys to adjust the set points
Delay Time Sec Timer Back +
Low Batt Disconnect
Back
Exit Time Volt Disconnect Volts
RE-CONNECT Volts
Charger GAux Light Misc
Remote Output Off
Logging Stats
Exit soft key twice to return to the Main Menu Off screen
Exit + Mode
EQ-Battery Equalize
Backlight
Charger Aux GLight EQ Misc Optimize Logging Stats
Exit Next -EQV +EQV Battery Equalize
Battery Equalize
Exit Next -HRS +HRS Battery Equalize
Back Auto Start Stop
000
Count
Exit DAY +DAY
Exit Next -EQV +EQV
GT State PWM% ChgT 255 07 50.0
MISC-Miscellaneous
Exit Next
Press Next to Continue to the Force Bulk/Float Screen
Force
PWM%
Exit Next Float Bulk
PCB
Advanced
Snooze Mode .6 amp
Charger Aux Light Misc GAdvanced Logging Stats
Exit Advanced Menu
Mppt Mode Auto Track Exit Next nonGT Mode
Wakeup Mode 1.5V 05m Exit Next +VOC +Min
This screen allows the user to choose one of these modes
Press the Next soft key to view the Park Mpp screen
Exit Next -% +% Advanced Menu
Park Mpp 77 % Voc
Mpp Range Limit %Voc Min Max Exit Next 1/2 90%
Park Mpp Watts 77 % Voc
Advanced Menu Absorb Time Limits Hours
Charging-Related Screens
Exit Next +
12.6
00 a
RTS Compensation 14.1
Vbatt Calibration 14.1
Exit Next Wide Advanced Menu
Exit Next Limit SET RTS Compensation
Mode Exit Next Mode
Mode Exit Next Mode Advanced Menu
RTS Compensation 14.4 V F
Exit Next Limit SET
Reset to Defaults?
Exit Next Mode Advanced Menu
Aux Polarity
Yesno Advanced Menu
Are you sure? Reset to Defaults
Charger
GLogging Stats
Clear LOG Back Totl Daily
Logging
Today 0000Ah 00.0 KWH 011Vp 00.0Ap 00kWp MAX
MIN FLT
Stats
Secondary Stats screen
Micro-Hydro and Fuel Cell Applications
Warranty its use in these applications
To adjust the Lower Mpp Range Limit
Mppt Mode Auto Track
Advanced Menu Micro-Hydro and Fuel Cell Applications
Park Mpp Watts
Abbreviated Menu Map
Application Notes
OutBack Power System GTFX/GVFX Grid-tie settings
Grid-tie applications non-OutBack inverter/chargers
Positive grounded systems
24V Battery System Efficiency Curve
12V Battery System Efficiency Curve
Understanding the Various Operational Modes
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Aux relay state indicates if the AUX is on or OFF
MATE-Displayed FLEXmax 80 Screens Status Mode Screens
FLEXmax Meter Screens
MATE-Displayed FLEXmax 80 Status Meter Screens
Press Setp to view Setpoint screens
MATE-Displayed FLEXmax 80 Advanced Screens
MATE-Displayed FLEXmax 80 Status Setpt SET Point Screen
CC Setpoint Screens
FLEXmax 80 Advanced Menu
FLEXmax 80 AUX Screens
FLEXmax 80 EQ Screens
FLEXmax 80 Displayed Screens
FLEXmax 80 Stats Screens
Abbreviated
Exit Next + Advanced Menu
FLEXmax 80 does not boot/power-up blank LCD
Troubleshooting Guide
FLEXmax 80 not producing expected power
FLEXmax 80 is always Sleeping
FLEXmax 80 is not equalizing
FLEXmax 80 Battery Temperature Compensated Voltage
FLEXmax 80 Internal Fan
To enable/open the FLEXmax Select Version screens
FLEXmax 80 is beeping
Typical Array Sizing Guide
Standard vs. Australian Default Settings
12V PV Array 16v Vmp
Wire Distance Chart
24V PV Array 32v Vmp
36V PV Array 48v Vmp
60V PV Array 80v Vmp
48V PV Array 64v Vmp
72V PV Array 96v Vmp
Battery Side of the Controller
Wire and Disconnect Sizing
PV Side of the Controller
NEC Compliance
Maximum recommended battery conductor is #2** AWG
Wiring Compartment
Recommended Conductor and Breaker Sizes for the FLEXmax
Output Rating less than 64 amps
FLEXmax 80 MULTI-STAGE Battery Charging
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Battery Temperature Compensated System
Non-Battery Temperature Compensated System
Battery temperature compensation with other slopes
Battery Voltage and State of Charge
Suggested Battery Charger SET Points
Calling the Factory for Assistance
Specifications
FLEXmax Products
Five Year Limited Warranty Information
Revision.2007-10-02
Outback Power Systems Inc 19009 62nd Ave. NE
Limited Warranty Registration
EU Declaration of Conformity
OWNER’S System Information
Phone +1 BARCELONA, España Phone +34.93.654.9568
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