Corporate Headquarters | Stairmaster 4400 PT/CL, 4600 PT/CL, 4200 PT

Printed in the United States.

© 2001 StairMaster® Health & Fitness Products, Inc.

All rights reserved.

Corporate Headquarters

12421 Willows Road N.E., Suite 100

Kirkland, WA 98034

(800)635-2936

(425)823-1825

Fax (425) 823-9490

www.stairmaster.com

P/N 22867-A

© 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States

and/or other countries. All other trademarks are trademarks of their respective companies.

StairMaster is a Rutledge Capital Company

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Stairmaster 4400 PT/CL, 4600 PT/CL, 4200 PT Corporate Headquarters, Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425

Contents

4200 PT, 4400 PT/CL 4600 PT/CL Corporate Headquarters Willows Road N.E., Suite Kirkland, WA 800 425 Fax 425 Warranty Preface What is in this MANUAL?What is the Stairmaster Freeclimber Exercise SYSTEM? Contents Pretest Screening Parts Removal and Replacement Alternator Test List of Tables Dimensions and Specifications forAppendices List of Illustrations Contents Drive Shaft Assembly & Eccentric Hub Assembly Important Safety Instructions Safety Guidelines Do not use the machine outdoors Introduction Major Parts 4600 PT/CL Major Parts 4200 PT and 4400 PT/CL Internal Battery Power Supply SpecificationsBattery Charger Specifications Installation Instructions Level Adjusting End Caps DC Power Connector Your Machine Must be Properly Grounded Basic Operating Instructions General Guidelines for Safe Operation Begin Exercising If AT ANY Time During Your Workout YOU Feel Chest Pain Cool Down Program starts at level threeRest Periods Correct Exercise Position Locked/Non-locked Option Heart Rate MonitoringHeart Rate Input Error Messages Telemetry Heart Rate 4600/4400 PT/CL only Using the Transmitter BeltTelemetry Heart Rate Transmitter Belt Maintaining the Transmitter Belt StairMaster Contact Heart Rate Using Contact Heart RateContact Heart Rate Workout Statistics Freeclimber 4400/4600 PT/CL ConsoleDisplay Window Workout Options Stop Intensity Level Keys Stop KEY Numeric KeypadEntertainment Keypad Prompt Workout Statistics Intensity Level Weight 175 lbsExercise Program Keypad Quick Start Program Speed Intervals Program Fat Burner ProgramAerobic Training Program Rest Interval Constant Heart Rate Program Understanding Submaximal Exercise Testing Fitness Test Programs Minus age low estimate Individuals Pretest Screening StairMaster Submaximal Fit Test Freeclimber 4400/4600 PT/CL Console StairMaster Fitness Protocol Women Freeclimber 4600/4400 PT/CL ConsoleMEN Turning on the Cpat Stair Climb Test Turning on the Nycfd Stair Climb Test Console Codes Quick Scan Programming Machine Status Codes Xxxx Resetting the Maintenance Hour CounterConfiguration Code Workout Setup TOP Window Timer Freeclimber 4200 PT Console Bottom Window Keypad Quick Start Option Helpful Hints Maintenance InstructionsMaintenance Records Tool List Cleaning Initial ServicePreventive Maintenance Inspecting Lubrication Battery Charge Battery Disposal Recommended Preventive Maintenance Schedule Frequency Cleaner Electrical Troubleshooting TroubleshootingGeneral Troubleshooting Guidelines 4600/4400 PT Electrical Troubleshooting Alternator Test Resistor Test 4600/4400 CL Battery TestDiode Test Electrical Troubleshooting Display Test 4600/4400 PT/CL Console Diagnostic TestsDiagnostic Codes Keypad Test Press Level , 6 , 1 , to start the test Serial Port Test Error Reporting Tach Test 4600/4400 PT/CL Console Diagnostic Tests Contact Heart Rate Test Telemetry Polar Heart Rate Test Mechanical Troubleshooting Unplug the machine and remove the bottom side covers As applicable Mechanical Troubleshooting Mid Cover Parts Removal and ReplacementCovers Top Cover Remove the mid cover Shield 4600 PT/CLBottom Cover POLY-V and HTD Belt Console AdjustmentConsole Pedal ARM Return Spring Step Chain RetainerRemove the bottom cover Remove the bottom cover Remove the step chain retainers Reinstall the coversStep Chain Spring Pulley Drive Chain Drive Shaft Assembly Remove the snap ring from the left end of the drive shaft Parts Removal and Replacement Pedal Leveling ARM Slide or gently tap the pedal arm off the mounting shaft Reverse the removal procedures to reinstall the pedal armPedal ARM Pedal PAD Handlebar 4400 PT/CL ,4200 PT Eccentric HUB AssemblyFirst Reduction Shaft Assembly Upper Handles 4600 PT/CL Side Handrails 4600 PT/CL Reverse the removal procedures to reinstall the handrail Alternator This may vary for International power supplies Grounding Instructions FCC Compliance Canadian DOC Class B Compliance Appendices Battery Recycling State Address Phone Number Syracuse, NY Ohio, Central Rickenbacker ANG 513 New Jersey Industrial Ave 201New York Corporate Circle 315 Bldg Columbus, OH Ohio, North Hamilton Ave 216 Parts Needing Periodic Maintenance Final Assembly Left, 4600 PT Final Assembly Right,4600 PT Final Assembly Left, 4600 CL Final Assembly Right, 4600 CL Covers 4600 PT/CL Appendices Appendices Final Assembly Left, 4400/4200 PT Final Assembly Right, 4400/4200 PT Final Assembly Left, 4400 CL Final Assembly Right, 4400 CL Covers 4400 PT/CL, 4200 PT Cover Removal Cover fasteners Drive Chain tensioning Belt Tension