Manuals / Stairmaster / Fitness & Sports / Fitness Equipment

Stairmaster 4400 PT/CL, 4600 PT/CL, 4200 PT Parts Needing Periodic Maintenance, Appendices, Page

Models: 4400 PT/CL

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APPENDICES

Figure 11: Parts Needing Periodic Maintenance

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Stairmaster 4400 PT/CL, 4600 PT/CL, 4200 PT manual Parts Needing Periodic Maintenance, Appendices, Page

Contents

OWNER’S MANUAL 4200 PT, 4400 PT/CL AND 4600 PT/CLFREECLIMBER StairMaster is a Rutledge Capital Company PageCorporate Headquarters P/N 22867-AThe dates of purchase for the inoperable machines WARRANTYPage The model and serial number of the inoperable machinePage WHAT IS IN THIS MANUAL?WHAT IS THE STAIRMASTER FREECLIMBER EXERCISE SYSTEM? PREFACESAFFETY GUIDELINES CONTENTSINSTALLATION INSTRUCTIONS PagePage CONTENTSUnderstanding Submaximal Exercise Testing MAINTENANCE INSTRUCTIONSAlternator Test CONTENTSPARTS REMOVAL AND REPLACEMENT PageCONTENTS APPENDICESLIST OF TABLES LIST OF ILLUSTRATIONSPage CONTENTSFigure 18 Drive Shaft Assembly & Eccentric Hub Assembly Figure 17 Pedal Arm Assembly & First Reduction Shaft AssemblyPage SAFETY GUIDELINESIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS SAFETY GUIDELINES9. Do not operate where aerosol spray products are being used 10. Always wear insulated gloves when handling batteriesPage INTRODUCTIONFigure 1 Major Parts - 4600 PT/CL Page Figure 2 Major Parts - 4200 PT and 4400 PT/CLINTRODUCTION Battery Charger Specifications Table 1. Dimensions and Specifications for thePhysical Dimensions Power Supply Specifications1. Remove all shipping material from your machine once it is in place INSTALLATION INSTRUCTIONSFigure 3 Level Adjusting End Caps PagePage Figure 4 DC Power ConnectorINSTALLATION INSTRUCTIONS TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE AND TO INSTALLATION INSTRUCTIONSPage Page BASIC OPERATING INSTRUCTIONSGENERAL GUIDELINES FOR SAFE OPERATION Page YOUR FIRST WORKOUT ON THE STAIRMASTER FREECLIMBER EXERCISE SYSTEMBegin Exercising BASIC OPERATING INSTRUCTIONSPage Rest PeriodsCool Down BASIC OPERATING INSTRUCTIONSPage Figure 5 Correct Exercise PositionBASIC OPERATING INSTRUCTIONS Page HEART RATE MONITORINGHEART RATE INPUT Locked/Non-locked OptionPage Error MessagesHEART RATE MONITORING Page Using the Transmitter BeltTELEMETRY HEART RATE TELEMETRY HEART RATE 4600/4400 PT/CL ONLYPage Figure 6 Transmitter Belt Maintaining the Transmitter BeltTELEMETRY HEART RATE Page Using Contact Heart RateCONTACT HEART RATE CONTACT HEART RATEDisplay Window Workout Options FREECLIMBER 4400/4600 PT/CL CONSOLEFigure 7 FreeClimber 4400/4600 PT/CL Systems Console DISPLAY WINDOW PageSTOP KEY NUMERIC KEYPADENTERTAINMENT KEYPAD INTENSITY LEVEL KEYSPage WORKOUT STATISTICSFREECLIMBER 4400/4600 PT/CL CONSOLE The Manual Program EXERCISE PROGRAM KEYPADIntensity Level The Quick Start ProgramFREECLIMBER 4400/4600 PT/CL CONSOLE The Fat Burner ProgramThe Aerobic Training Program The Speed Intervals ProgramPage The Constant Heart Rate ProgramFREECLIMBER 4400/4600 PT/CL CONSOLE Page THE FITNESS TEST PROGRAMS Understanding Submaximal Exercise TestingFREECLIMBER 4400/4600 PT/CL CONSOLE 210 minus 0.5 x age high estimate FREECLIMBER 4400/4600 PT/CL CONSOLEPage Page Pretest ScreeningThe StairMaster Submaximal Fit Test FREECLIMBER 4400/4600 PT/CL CONSOLEPage FREECLIMBER 4400/4600 PT/CL CONSOLEFirst W ork Level Figure 8 StairMaster Fitness ProtocolFREECLIMBER 4400/4600 PT/CL CONSOLE PageHigh FREECLIMBER 4600/4400 PT/CL CONSOLETable 2. Fitness Rating Norms VO2max WOMENPage Turning on the CPAT Stair Climb TestTurning on the NYCFD Stair Climb Test FREECLIMBER 4600/4400 PT/CL CONSOLECustom Codes CONSOLE CODESFREECLIMBER 4600/4400 PT/CL CONSOLE PagePage Quick Scan ProgrammingFREECLIMBER 4600/4400 PT/CL CONSOLE “CLINICAL MODE”- N/A Machine Status CodesFREECLIMBER 4600/4400 PT/CL CONSOLE PagePage Resetting the Maintenance Hour CounterConfiguration Code FREECLIMBER 4600/4400 PT/CL CONSOLEFREECLIMBER 4200 PT CONSOLE Figure 9 4200 PT Console Diagram TOP WINDOWWorkout Setup PagePage TimerFREECLIMBER 4200 PT CONSOLE Page BOTTOM WINDOWKeypad FREECLIMBER 4200 PT CONSOLEPage QUICK START OPTION+ or - ARROW to adjust the climbing speed once your workout starts FREECLIMBER 4200 PT CONSOLETOOL LIST MAINTENANCE INSTRUCTIONSMAINTENANCE RECORDS HELPFUL HINTSInspecting INITIAL SERVICEPREVENTIVE MAINTENANCE CleaningPage LubricationMAINTENANCE INSTRUCTIONS 1. Using your multimeter, touch the red lead to the positive Battery ChargeBattery Disposal MAINTENANCE INSTRUCTIONSPage Table 3 Recommended Preventive Maintenance ScheduleMAINTENANCE INSTRUCTIONS CLEANER4600/4400 PT TROUBLESHOOTINGGENERAL TROUBLESHOOTING GUIDELINES ELECTRICAL TROUBLESHOOTINGPage ELECTRICAL TROUBLESHOOTINGAlternator Test ELECTRICAL TROUBLESHOOTING 4600/4400 CL Battery TestDiode Test Resistor TestAlternator Test ELECTRICAL TROUBLESHOOTING3. Step up on the machine. With the voltmeter set to DC voltage, test for greater than 6.1 VDC in pins #1 + and #10 - in the main cable connector while stepping. Replace the main cable if the voltage reading is less than 6.1 VDC. Next, check for continuity in the main cable see Final Assembly Figure PageKeypad Test 4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTSDIAGNOSTIC CODES Display Test1. Press LEVEL , 6 , 1 , to start the test Serial Port Test4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS PagePage Error ReportingTach Test 4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTSPage Contact Heart Rate Test4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS Page Telemetry Polar Heart Rate Test4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS 1. Unplug the machine and remove the bottom side covers MECHANICAL TROUBLESHOOTINGPage as applicable MECHANICAL TROUBLESHOOTINGPage Page MECHANICAL TROUBLESHOOTINGTop Cover PARTS REMOVAL AND REPLACEMENTCOVERS Mid CoverPage Shield 4600 PT/CLBottom Cover PARTS REMOVAL AND REPLACEMENTPARTS REMOVAL AND REPLACEMENT CONSOLE ADJUSTMENTCONSOLE POLY-V AND HTD BELTPage STEP CHAIN RETAINERPEDAL ARM RETURN SPRING PARTS REMOVAL AND REPLACEMENTPage STEP CHAINPARTS REMOVAL AND REPLACEMENT Page SPRING PULLEYDRIVE CHAIN PARTS REMOVAL AND REPLACEMENTPage DRIVE SHAFT ASSEMBLYPARTS REMOVAL AND REPLACEMENT 5. Remove the drive chain PARTS REMOVAL AND REPLACEMENT12. Reinstall the covers PagePage PEDALLEVELING ARM PARTS REMOVAL AND REPLACEMENTPage PEDAL ARMPEDAL PAD PARTS REMOVAL AND REPLACEMENTPARTS REMOVAL AND REPLACEMENT ECCENTRIC HUB ASSEMBLYFIRST REDUCTION SHAFT ASSEMBLY HANDLEBAR 4400 PT/CL ,4200 PTPage UPPER HANDLES 4600 PT/CLSIDE HANDRAILS 4600 PT/CL PARTS REMOVAL AND REPLACEMENTPage ALTERNATORPARTS REMOVAL AND REPLACEMENT This may vary for International power supplies GROUNDING INSTRUCTIONSDANGER Figure 10 Grounding SystemReorient or relocate the receiving antenna FCC COMPLIANCECANADIAN DOC CLASS B COMPLIANCE PageINTERNATIONAL DIVISION CUSTOMER SERVICEAPPENDICES INTERNATIONAL OFFICES AND DISTRIBUTORSPHONE NUMBER BATTERY RECYCLINGSTATE ADDRESSADDRESS APPENDICESPage STATEPage Figure 11 Parts Needing Periodic MaintenanceAPPENDICES Page Figure 12 Final Assembly - Left, 4600 PTAPPENDICES Page Figure 13 Final Assembly - Right,4600 PTAPPENDICES Page Figure 14 Final Assembly - Left, 4600 CLAPPENDICES Page Figure 15 Final Assembly - Right, 4600 CLAPPENDICES Page Figure 16 Covers - 4600 PT/CLAPPENDICES Page Figure 17 Pedal Arm Assembly & First Reduction Shaft Assembly4600/4400 PT/CL, 4200 PT APPENDICES4600/4400 PT/CL, 4200 PT Figure 18Drive Shaft Assembly & Eccentric Hub AssemblyAPPENDICES PagePage Figure 19 Final Assembly - Left, 4400/4200 PTAPPENDICES Page Figure 20 Final Assembly - Right, 4400/4200 PTAPPENDICES Page Figure 21 Final Assembly - Left, 4400 CLAPPENDICES Page Figure 22 Final Assembly - Right, 4400 CLAPPENDICES Page Figure 23 Covers - 4400 PT/CL, 4200 PTAPPENDICES Page Figure 24 Cover RemovalAPPENDICES Page Figure 25 Cover fastenersAPPENDICES Page Figure 26 Drive Chain tensioningAPPENDICES Page Figure 27 Belt TensionAPPENDICES