OWNER’S MANUAL
4200 PT, 4400 PT/CL AND 4600 PT/CL
FREECLIMBER
StairMaster is a Rutledge Capital Company
Page
Corporate Headquarters
P/N 22867-A
The dates of purchase for the inoperable machines
WARRANTY
Page
The model and serial number of the inoperable machine
Page
WHAT IS IN THIS MANUAL?
WHAT IS THE STAIRMASTER FREECLIMBER EXERCISE SYSTEM?
PREFACE
SAFFETY GUIDELINES
CONTENTS
INSTALLATION INSTRUCTIONS
Page
Page
CONTENTS
Understanding Submaximal Exercise Testing
MAINTENANCE INSTRUCTIONS
Alternator Test
CONTENTS
PARTS REMOVAL AND REPLACEMENT
Page
CONTENTS
APPENDICES
LIST OF TABLES
LIST OF ILLUSTRATIONS
Page
CONTENTS
Figure 18 Drive Shaft Assembly & Eccentric Hub Assembly
Figure 17 Pedal Arm Assembly & First Reduction Shaft Assembly
Page
SAFETY GUIDELINES
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
SAFETY GUIDELINES
9. Do not operate where aerosol spray products are being used
10. Always wear insulated gloves when handling batteries
Page
INTRODUCTION
Figure 1 Major Parts - 4600 PT/CL
Page
Figure 2 Major Parts - 4200 PT and 4400 PT/CL
INTRODUCTION
Battery Charger Specifications
Table 1. Dimensions and Specifications for the
Physical Dimensions
Power Supply Specifications
1. Remove all shipping material from your machine once it is in place
INSTALLATION INSTRUCTIONS
Figure 3 Level Adjusting End Caps
Page
Page
Figure 4 DC Power Connector
INSTALLATION INSTRUCTIONS
TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE AND TO
INSTALLATION INSTRUCTIONS
Page
Page
BASIC OPERATING INSTRUCTIONS
GENERAL GUIDELINES FOR SAFE OPERATION
Page
YOUR FIRST WORKOUT ON THE STAIRMASTER FREECLIMBER EXERCISE SYSTEM
Begin Exercising
BASIC OPERATING INSTRUCTIONS
Page
Rest Periods
Cool Down
BASIC OPERATING INSTRUCTIONS
Page
Figure 5 Correct Exercise Position
BASIC OPERATING INSTRUCTIONS
Page
HEART RATE MONITORING
HEART RATE INPUT
Locked/Non-locked Option
Page
Error Messages
HEART RATE MONITORING
Page
Using the Transmitter Belt
TELEMETRY HEART RATE
TELEMETRY HEART RATE 4600/4400 PT/CL ONLY
Page
Figure 6 Transmitter Belt Maintaining the Transmitter Belt
TELEMETRY HEART RATE
Page
Using Contact Heart Rate
CONTACT HEART RATE
CONTACT HEART RATE
Display Window Workout Options
FREECLIMBER 4400/4600 PT/CL CONSOLE
Figure 7 FreeClimber 4400/4600 PT/CL Systems Console DISPLAY WINDOW
Page
STOP KEY
NUMERIC KEYPAD
ENTERTAINMENT KEYPAD
INTENSITY LEVEL KEYS
Page
WORKOUT STATISTICS
FREECLIMBER 4400/4600 PT/CL CONSOLE
The Manual Program
EXERCISE PROGRAM KEYPAD
Intensity Level
The Quick Start Program
FREECLIMBER 4400/4600 PT/CL CONSOLE
The Fat Burner Program
The Aerobic Training Program
The Speed Intervals Program
Page
The Constant Heart Rate Program
FREECLIMBER 4400/4600 PT/CL CONSOLE
Page
THE FITNESS TEST PROGRAMS Understanding Submaximal Exercise Testing
FREECLIMBER 4400/4600 PT/CL CONSOLE
210 minus 0.5 x age high estimate
FREECLIMBER 4400/4600 PT/CL CONSOLE
Page
Page
Pretest Screening
The StairMaster Submaximal Fit Test
FREECLIMBER 4400/4600 PT/CL CONSOLE
Page
FREECLIMBER 4400/4600 PT/CL CONSOLE
First W ork Level
Figure 8 StairMaster Fitness Protocol
FREECLIMBER 4400/4600 PT/CL CONSOLE
Page
High
FREECLIMBER 4600/4400 PT/CL CONSOLE
Table 2. Fitness Rating Norms VO2max
WOMEN
Page
Turning on the CPAT Stair Climb Test
Turning on the NYCFD Stair Climb Test
FREECLIMBER 4600/4400 PT/CL CONSOLE
Custom Codes
CONSOLE CODES
FREECLIMBER 4600/4400 PT/CL CONSOLE
Page
Page
Quick Scan Programming
FREECLIMBER 4600/4400 PT/CL CONSOLE
“CLINICAL MODE”- N/A
Machine Status Codes
FREECLIMBER 4600/4400 PT/CL CONSOLE
Page
Page
Resetting the Maintenance Hour Counter
Configuration Code
FREECLIMBER 4600/4400 PT/CL CONSOLE
FREECLIMBER 4200 PT CONSOLE
Figure 9 4200 PT Console Diagram TOP WINDOW
Workout Setup
Page
Page
Timer
FREECLIMBER 4200 PT CONSOLE
Page
BOTTOM WINDOW
Keypad
FREECLIMBER 4200 PT CONSOLE
Page
QUICK START OPTION
+ or - ARROW to adjust the climbing speed once your workout starts
FREECLIMBER 4200 PT CONSOLE
TOOL LIST
MAINTENANCE INSTRUCTIONS
MAINTENANCE RECORDS
HELPFUL HINTS
Inspecting
INITIAL SERVICE
PREVENTIVE MAINTENANCE
Cleaning
Page
Lubrication
MAINTENANCE INSTRUCTIONS
1. Using your multimeter, touch the red lead to the positive
Battery Charge
Battery Disposal
MAINTENANCE INSTRUCTIONS
Page
Table 3 Recommended Preventive Maintenance Schedule
MAINTENANCE INSTRUCTIONS
CLEANER
4600/4400 PT
TROUBLESHOOTING
GENERAL TROUBLESHOOTING GUIDELINES
ELECTRICAL TROUBLESHOOTING
Page
ELECTRICAL TROUBLESHOOTING
Alternator Test
ELECTRICAL TROUBLESHOOTING
4600/4400 CL Battery Test
Diode Test
Resistor Test
Alternator Test
ELECTRICAL TROUBLESHOOTING
3. Step up on the machine. With the voltmeter set to DC voltage, test for greater than 6.1 VDC in pins #1 + and #10 - in the main cable connector while stepping. Replace the main cable if the voltage reading is less than 6.1 VDC. Next, check for continuity in the main cable see Final Assembly Figure
Page
Keypad Test
4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS
DIAGNOSTIC CODES
Display Test
1. Press LEVEL , 6 , 1 , to start the test
Serial Port Test
4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS
Page
Page
Error Reporting
Tach Test
4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS
Page
Contact Heart Rate Test
4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS
Page
Telemetry Polar Heart Rate Test
4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS
1. Unplug the machine and remove the bottom side covers
MECHANICAL TROUBLESHOOTING
Page
as applicable
MECHANICAL TROUBLESHOOTING
Page
Page
MECHANICAL TROUBLESHOOTING
Top Cover
PARTS REMOVAL AND REPLACEMENT
COVERS
Mid Cover
Page
Shield 4600 PT/CL
Bottom Cover
PARTS REMOVAL AND REPLACEMENT
PARTS REMOVAL AND REPLACEMENT
CONSOLE ADJUSTMENT
CONSOLE
POLY-V AND HTD BELT
Page
STEP CHAIN RETAINER
PEDAL ARM RETURN SPRING
PARTS REMOVAL AND REPLACEMENT
Page
STEP CHAIN
PARTS REMOVAL AND REPLACEMENT
Page
SPRING PULLEY
DRIVE CHAIN
PARTS REMOVAL AND REPLACEMENT
Page
DRIVE SHAFT ASSEMBLY
PARTS REMOVAL AND REPLACEMENT
5. Remove the drive chain
PARTS REMOVAL AND REPLACEMENT
12. Reinstall the covers
Page
Page
PEDAL
LEVELING ARM
PARTS REMOVAL AND REPLACEMENT
Page
PEDAL ARM
PEDAL PAD
PARTS REMOVAL AND REPLACEMENT
PARTS REMOVAL AND REPLACEMENT
ECCENTRIC HUB ASSEMBLY
FIRST REDUCTION SHAFT ASSEMBLY
HANDLEBAR 4400 PT/CL ,4200 PT
Page
UPPER HANDLES 4600 PT/CL
SIDE HANDRAILS 4600 PT/CL
PARTS REMOVAL AND REPLACEMENT
Page
ALTERNATOR
PARTS REMOVAL AND REPLACEMENT
This may vary for International power supplies
GROUNDING INSTRUCTIONS
DANGER
Figure 10 Grounding System
Reorient or relocate the receiving antenna
FCC COMPLIANCE
CANADIAN DOC CLASS B COMPLIANCE
Page
INTERNATIONAL DIVISION
CUSTOMER SERVICE
APPENDICES
INTERNATIONAL OFFICES AND DISTRIBUTORS
PHONE NUMBER
BATTERY RECYCLING
STATE
ADDRESS
ADDRESS
APPENDICES
Page
STATE
Page
Figure 11 Parts Needing Periodic Maintenance
APPENDICES
Page
Figure 12 Final Assembly - Left, 4600 PT
APPENDICES
Page
Figure 13 Final Assembly - Right,4600 PT
APPENDICES
Page
Figure 14 Final Assembly - Left, 4600 CL
APPENDICES
Page
Figure 15 Final Assembly - Right, 4600 CL
APPENDICES
Page
Figure 16 Covers - 4600 PT/CL
APPENDICES
Page
Figure 17 Pedal Arm Assembly & First Reduction Shaft Assembly
4600/4400 PT/CL, 4200 PT
APPENDICES
4600/4400 PT/CL, 4200 PT
Figure 18Drive Shaft Assembly & Eccentric Hub Assembly
APPENDICES
Page
Page
Figure 19 Final Assembly - Left, 4400/4200 PT
APPENDICES
Page
Figure 20 Final Assembly - Right, 4400/4200 PT
APPENDICES
Page
Figure 21 Final Assembly - Left, 4400 CL
APPENDICES
Page
Figure 22 Final Assembly - Right, 4400 CL
APPENDICES
Page
Figure 23 Covers - 4400 PT/CL, 4200 PT
APPENDICES
Page
Figure 24 Cover Removal
APPENDICES
Page
Figure 25 Cover fasteners
APPENDICES
Page
Figure 26 Drive Chain tensioning
APPENDICES
Page
Figure 27 Belt Tension
APPENDICES
