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Stairmaster 4200 PT, 4600 PT/CL, 4400 PT/CL manual Final Assembly - Right, 4400 CL, Appendices, Page

Models: 4400 PT/CL

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APPENDICES

Figure 22: Final Assembly - Right, 4400 CL

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Stairmaster 4200 PT, 4600 PT/CL, 4400 PT/CL manual Final Assembly - Right, 4400 CL, Appendices, Page

Contents

FREECLIMBER 4200 PT, 4400 PT/CL AND 4600 PT/CLOWNER’S MANUAL P/N 22867-A PageCorporate Headquarters StairMaster is a Rutledge Capital CompanyThe model and serial number of the inoperable machine WARRANTYPage The dates of purchase for the inoperable machinesPREFACE WHAT IS IN THIS MANUAL?WHAT IS THE STAIRMASTER FREECLIMBER EXERCISE SYSTEM? PagePage CONTENTSINSTALLATION INSTRUCTIONS SAFFETY GUIDELINESMAINTENANCE INSTRUCTIONS CONTENTSUnderstanding Submaximal Exercise Testing PagePage CONTENTSPARTS REMOVAL AND REPLACEMENT Alternator TestLIST OF ILLUSTRATIONS APPENDICESLIST OF TABLES CONTENTSFigure 17 Pedal Arm Assembly & First Reduction Shaft Assembly CONTENTSFigure 18 Drive Shaft Assembly & Eccentric Hub Assembly PageIMPORTANT SAFETY INSTRUCTIONS SAFETY GUIDELINESPage 10. Always wear insulated gloves when handling batteries SAFETY GUIDELINES9. Do not operate where aerosol spray products are being used SAVE THESE INSTRUCTIONSFigure 1 Major Parts - 4600 PT/CL INTRODUCTIONPage INTRODUCTION Figure 2 Major Parts - 4200 PT and 4400 PT/CLPage Power Supply Specifications Table 1. Dimensions and Specifications for thePhysical Dimensions Battery Charger SpecificationsPage INSTALLATION INSTRUCTIONSFigure 3 Level Adjusting End Caps 1. Remove all shipping material from your machine once it is in placeINSTALLATION INSTRUCTIONS Figure 4 DC Power ConnectorPage Page INSTALLATION INSTRUCTIONSTO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE AND TO GENERAL GUIDELINES FOR SAFE OPERATION BASIC OPERATING INSTRUCTIONSPage BASIC OPERATING INSTRUCTIONS YOUR FIRST WORKOUT ON THE STAIRMASTER FREECLIMBER EXERCISE SYSTEMBegin Exercising PageBASIC OPERATING INSTRUCTIONS Rest PeriodsCool Down PageBASIC OPERATING INSTRUCTIONS Figure 5 Correct Exercise PositionPage Locked/Non-locked Option HEART RATE MONITORINGHEART RATE INPUT PageHEART RATE MONITORING Error MessagesPage TELEMETRY HEART RATE 4600/4400 PT/CL ONLY Using the Transmitter BeltTELEMETRY HEART RATE PageTELEMETRY HEART RATE Figure 6 Transmitter Belt Maintaining the Transmitter BeltPage CONTACT HEART RATE Using Contact Heart RateCONTACT HEART RATE PagePage FREECLIMBER 4400/4600 PT/CL CONSOLEFigure 7 FreeClimber 4400/4600 PT/CL Systems Console DISPLAY WINDOW Display Window Workout OptionsINTENSITY LEVEL KEYS NUMERIC KEYPADENTERTAINMENT KEYPAD STOP KEYFREECLIMBER 4400/4600 PT/CL CONSOLE WORKOUT STATISTICSPage The Quick Start Program EXERCISE PROGRAM KEYPADIntensity Level The Manual ProgramThe Speed Intervals Program The Fat Burner ProgramThe Aerobic Training Program FREECLIMBER 4400/4600 PT/CL CONSOLEFREECLIMBER 4400/4600 PT/CL CONSOLE The Constant Heart Rate ProgramPage FREECLIMBER 4400/4600 PT/CL CONSOLE THE FITNESS TEST PROGRAMS Understanding Submaximal Exercise TestingPage Page FREECLIMBER 4400/4600 PT/CL CONSOLE210 minus 0.5 x age high estimate FREECLIMBER 4400/4600 PT/CL CONSOLE Pretest ScreeningThe StairMaster Submaximal Fit Test PageFREECLIMBER 4400/4600 PT/CL CONSOLE PagePage Figure 8 StairMaster Fitness ProtocolFREECLIMBER 4400/4600 PT/CL CONSOLE First W ork LevelWOMEN FREECLIMBER 4600/4400 PT/CL CONSOLETable 2. Fitness Rating Norms VO2max HighFREECLIMBER 4600/4400 PT/CL CONSOLE Turning on the CPAT Stair Climb TestTurning on the NYCFD Stair Climb Test PagePage CONSOLE CODESFREECLIMBER 4600/4400 PT/CL CONSOLE Custom CodesFREECLIMBER 4600/4400 PT/CL CONSOLE Quick Scan ProgrammingPage Page Machine Status CodesFREECLIMBER 4600/4400 PT/CL CONSOLE “CLINICAL MODE”- N/AFREECLIMBER 4600/4400 PT/CL CONSOLE Resetting the Maintenance Hour CounterConfiguration Code PagePage Figure 9 4200 PT Console Diagram TOP WINDOWWorkout Setup FREECLIMBER 4200 PT CONSOLEFREECLIMBER 4200 PT CONSOLE TimerPage FREECLIMBER 4200 PT CONSOLE BOTTOM WINDOWKeypad PageFREECLIMBER 4200 PT CONSOLE QUICK START OPTION+ or - ARROW to adjust the climbing speed once your workout starts PageHELPFUL HINTS MAINTENANCE INSTRUCTIONSMAINTENANCE RECORDS TOOL LISTCleaning INITIAL SERVICEPREVENTIVE MAINTENANCE InspectingMAINTENANCE INSTRUCTIONS LubricationPage MAINTENANCE INSTRUCTIONS Battery ChargeBattery Disposal 1. Using your multimeter, touch the red lead to the positiveCLEANER Table 3 Recommended Preventive Maintenance ScheduleMAINTENANCE INSTRUCTIONS PageELECTRICAL TROUBLESHOOTING TROUBLESHOOTINGGENERAL TROUBLESHOOTING GUIDELINES 4600/4400 PTAlternator Test ELECTRICAL TROUBLESHOOTINGPage Resistor Test 4600/4400 CL Battery TestDiode Test ELECTRICAL TROUBLESHOOTINGPage ELECTRICAL TROUBLESHOOTING3. Step up on the machine. With the voltmeter set to DC voltage, test for greater than 6.1 VDC in pins #1 + and #10 - in the main cable connector while stepping. Replace the main cable if the voltage reading is less than 6.1 VDC. Next, check for continuity in the main cable see Final Assembly Figure Alternator TestDisplay Test 4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTSDIAGNOSTIC CODES Keypad TestPage Serial Port Test4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS 1. Press LEVEL , 6 , 1 , to start the test4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS Error ReportingTach Test Page4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS Contact Heart Rate TestPage 4600/4400 PT/CL CONSOLE DIAGNOSTIC TESTS Telemetry Polar Heart Rate TestPage Page MECHANICAL TROUBLESHOOTING1. Unplug the machine and remove the bottom side covers Page MECHANICAL TROUBLESHOOTINGas applicable MECHANICAL TROUBLESHOOTING PageMid Cover PARTS REMOVAL AND REPLACEMENTCOVERS Top CoverPARTS REMOVAL AND REPLACEMENT Shield 4600 PT/CLBottom Cover PagePOLY-V AND HTD BELT CONSOLE ADJUSTMENTCONSOLE PARTS REMOVAL AND REPLACEMENTPARTS REMOVAL AND REPLACEMENT STEP CHAIN RETAINERPEDAL ARM RETURN SPRING PagePARTS REMOVAL AND REPLACEMENT STEP CHAINPage PARTS REMOVAL AND REPLACEMENT SPRING PULLEYDRIVE CHAIN PagePARTS REMOVAL AND REPLACEMENT DRIVE SHAFT ASSEMBLYPage Page PARTS REMOVAL AND REPLACEMENT12. Reinstall the covers 5. Remove the drive chainPARTS REMOVAL AND REPLACEMENT PEDALLEVELING ARM PagePARTS REMOVAL AND REPLACEMENT PEDAL ARMPEDAL PAD PageHANDLEBAR 4400 PT/CL ,4200 PT ECCENTRIC HUB ASSEMBLYFIRST REDUCTION SHAFT ASSEMBLY PARTS REMOVAL AND REPLACEMENTPARTS REMOVAL AND REPLACEMENT UPPER HANDLES 4600 PT/CLSIDE HANDRAILS 4600 PT/CL PagePARTS REMOVAL AND REPLACEMENT ALTERNATORPage Figure 10 Grounding System GROUNDING INSTRUCTIONSDANGER This may vary for International power suppliesPage FCC COMPLIANCECANADIAN DOC CLASS B COMPLIANCE Reorient or relocate the receiving antennaINTERNATIONAL OFFICES AND DISTRIBUTORS CUSTOMER SERVICEAPPENDICES INTERNATIONAL DIVISIONADDRESS BATTERY RECYCLINGSTATE PHONE NUMBERSTATE APPENDICESPage ADDRESSAPPENDICES Figure 11 Parts Needing Periodic MaintenancePage APPENDICES Figure 12 Final Assembly - Left, 4600 PTPage APPENDICES Figure 13 Final Assembly - Right,4600 PTPage APPENDICES Figure 14 Final Assembly - Left, 4600 CLPage APPENDICES Figure 15 Final Assembly - Right, 4600 CLPage APPENDICES Figure 16 Covers - 4600 PT/CLPage APPENDICES Figure 17 Pedal Arm Assembly & First Reduction Shaft Assembly4600/4400 PT/CL, 4200 PT PagePage Figure 18Drive Shaft Assembly & Eccentric Hub AssemblyAPPENDICES 4600/4400 PT/CL, 4200 PTAPPENDICES Figure 19 Final Assembly - Left, 4400/4200 PTPage APPENDICES Figure 20 Final Assembly - Right, 4400/4200 PTPage APPENDICES Figure 21 Final Assembly - Left, 4400 CLPage APPENDICES Figure 22 Final Assembly - Right, 4400 CLPage APPENDICES Figure 23 Covers - 4400 PT/CL, 4200 PTPage APPENDICES Figure 24 Cover RemovalPage APPENDICES Figure 25 Cover fastenersPage APPENDICES Figure 26 Drive Chain tensioningPage APPENDICES Figure 27 Belt TensionPage