Sterling 882.00255.00 CV3-655 guide

	Alarm message	Possible cause
	Pump X Option Output Conflict	An assigned station has closed loop enabled and the pump has either
	Pump X Option Output Conflict	implosion with sealing valve or Local Alarm enabled.
		implosion with sealing valve or Local Alarm enabled.
	Purge Valve X Failure	Patch cord is cut or disconnected
	Purge Valve X Failure	Solenoid has failed.
		Solenoid has failed.
		ArmorBlock is not installed properly.
	Purge Valve X Not Present	ArmorBlock is not addressed correctly.
	Purge Valve X Not Present	ArmorBlock is defective.
		ArmorBlock is defective.
		ArmorBlock base is defective.
	Purge Valve X Power Failure	Patch cord is cut or disconnected.
	Purge Valve X Power Failure	Solenoid has failed.
		Solenoid has failed.
	Receiver Level	Pick up wand is not positioned properly.
	Receiver Level	Take-off compartment is not adjusted properly.
		Leak in vacuum line.
	RPV Failure	Patch cord is cut or disconnected.
	RPV Failure	Solenoid has failed.
		Solenoid has failed.
	Sequence Valve Failure	Patch cord is cut or disconnected.
	Sequence Valve Failure	Solenoid has failed.
		Solenoid has failed.
	Slide Gate Failure	Patch cord is cut or disconnected.
	Slide Gate Failure	Solenoid has failed.
		Solenoid has failed.

24-Pump, 128-Station Controller

Chapter 7: Troubleshooting

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Sterling 882.00255.00 CV3-655 specifications Pump, 128-Station Controller Troubleshooting

Contents

SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Standard FeaturesMechanical Features Models Covered in This Manual Electrical Features Optional FeaturesSafety Devices and Interlocks Controller Features Fail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Uncrating InstallationSystem Installation Overview Mounting the Control Panel Electrical Connections Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Running KwikLink Cables Setting Up and Installing Mounting Plates Setting Up Mounting Plates Installing Assembled Mounting Plates Terminating Cable Runs Installing Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusion ArmorBlock Address Ranges Addressing and Installing ArmorBlocksAddressing ArmorBlocks Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum Pumps Proper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central Alarms Setting Up the System Setting the Number of Stations and the Number of Pumps Naming Purge Valves and Materials Setting the Date/TimeChecking Addressing and Wiring for System Components Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump Staging Setting Up Stations Setting Up a Single Station Naming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming Pumps To copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Password Duration Save/Restore Settings Initial Startup Starting and Stopping the System OperationOverview Basic Tasks Reviewing Station Status Reviewing Pump Status Color Label Description Logging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and Pumps Navigating among the Station Operator Screens Reviewing and Adjusting Basic Station SettingsReaching and Reading the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning Valve Transferring Stations to a Standby Pump Reviewing and Resetting a Pump Hour MeterAdvanced Tasks Page Page Silencing Alarms AlarmsReviewing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module Considerations Memory Module Considerations Configurable SettingsOptions for Station Setup Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General Troubleshooting Station Alarms Alarm message Possible cause Pump, 128-Station Controller Troubleshooting Pump Alarms System Alarms Optional Components WarrantyAppendix Drawings and Diagrams 24-Pump, 128-Station Controller with 10 Display Spare Parts List Typical System Installation Layout Credit Returns Warranty ReturnsReturned Material Policy Controller Identification Serial Number Tag Safety Tag InformationController Safety Tags Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department