24-Pump, 128-Station Controller Chapter 1: Safety 3
Table of Contents CHAPTER 1: SAFETY ................................................................ 5
1-1 How to Use This Manual .............................................................................................5
Safety Symbols Used in this Manual..................................................................... 5
1-2 Warnings and Precautions ..........................................................................................6
1-3 Responsibility .............................................................................................................. 7
General Responsibility...........................................................................................7
Operator Responsibility......................................................................................... 7
Maintenance Responsibility...................................................................................8
Reporting a Safety Defect .....................................................................................8
CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 9
2-1 Models Covered in This Manual.................................................................................. 9
2-2 General Description.....................................................................................................9
2-3 Standard Features.......................................................................................................9
Mechanical Features .............................................................................................9
Electrical Features...............................................................................................10
Controller Features..............................................................................................10
2-4 Optional Features...................................................................................................... 10
2-5 Safety Devices and Interlocks................................................................................... 10
Safety Circuit Standards......................................................................................11
Fail Safe Operation .............................................................................................11
Safety Device Lock-Outs..................................................................................... 11
CHAPTER 3: INSTALLATION ..................................................12
3-1 Uncrating................................................................................................................... 12
3-2 Mounting the Control Panel....................................................................................... 12
3-3 System Installation Overview ....................................................................................12
3-4 Electrical Connections............................................................................................... 13
Making Control Panel Power Drop Wiring Connections...................................... 13
Running KwikLink™ Cables ................................................................................13
Setting Up and Installing Mounting Plates...........................................................14
Terminating Cable Runs......................................................................................15
Addressing and Installing ArmorBlocks™ ...........................................................17
Installing KwikLink™ Connectors ........................................................................20
Connecting the Controller to the Network............................................................21
Connecting the Power Supply Enclosure to the Network.................................... 23
Connecting Vacuum Receivers to the Network................................................... 25
Connecting Vacuum Pumps and Filter Chambers to the Network ......................28
Connecting Central Alarms to the Network .........................................................34
3-5 Setup......................................................................................................................... 36
Setting Up the System.........................................................................................37
Setting Up Stations..............................................................................................41
Setting Up Pumps ...............................................................................................44
Finishing Setup: Setting Up Passwords ..............................................................48
Save/Restore Settings.........................................................................................49
3-6 Initial Startup............................................................................................................... 50
CHAPTER 4: OPERATION ........................................................51