Table of Contents

CHAPTER 1: SAFETY

5

1-1 How to Use This Manual

5

 

Safety Symbols Used in this Manual

5

1-2

Warnings and Precautions

6

1-3

Responsibility

7

 

General Responsibility

7

 

Operator Responsibility

7

 

Maintenance Responsibility

8

 

Reporting a Safety Defect

8

CHAPTER 2: FUNCTIONAL DESCRIPTION

9

2-1 Models Covered in This Manual

9

2-2

General Description

9

2-3

Standard Features

9

 

Mechanical Features

9

 

Electrical Features

10

 

Controller Features

10

2-4

Optional Features

10

2-5 Safety Devices and Interlocks

10

 

Safety Circuit Standards

11

 

Fail Safe Operation

11

 

Safety Device Lock-Outs

11

CHAPTER 3: INSTALLATION

12

3-1

Uncrating

12

3-2 Mounting the Control Panel

12

3-3

System Installation Overview

12

3-4

Electrical Connections

13

 

Making Control Panel Power Drop Wiring Connections

13

 

Running KwikLink™ Cables

13

 

Setting Up and Installing Mounting Plates

14

 

Terminating Cable Runs

15

 

Addressing and Installing ArmorBlocks™

17

 

Installing KwikLink™ Connectors

20

 

Connecting the Controller to the Network

21

 

Connecting the Power Supply Enclosure to the Network

23

 

Connecting Vacuum Receivers to the Network

25

 

Connecting Vacuum Pumps and Filter Chambers to the Network

28

 

Connecting Central Alarms to the Network

34

3-5

Setup

36

 

Setting Up the System

37

 

Setting Up Stations

41

 

Setting Up Pumps

44

 

Finishing Setup: Setting Up Passwords

48

 

Save/Restore Settings

49

3-6

Initial Startup

50

CHAPTER 4: OPERATION

51

24-Pump, 128-Station Controller

Chapter 1: Safety

3

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Sterling 882.00255.00 CV3-655 specifications Table of Contents