Sterling 882.00255.00 CV3-655 instruction

SCC 24-Pump 128-Station Controller

Part Number: 882.00255.00

Bulletin Number: CV3-655

Effective: 12/1/05

Write Down Your Serial Numbers Here For Future Reference:

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We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

© Copyright 2005 All rights reserved.

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Sterling 882.00255.00 CV3-655 specifications SCC 24-Pump 128-Station Controller

Contents

SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance Responsibility Mechanical Features Standard FeaturesFunctional Description Models Covered in This Manual Safety Devices and Interlocks Optional FeaturesElectrical Features Controller Features Safety Device Lock-Outs Safety Circuit StandardsFail Safe Operation System Installation Overview InstallationUncrating Mounting the Control Panel Installing KwikLink Cable Making Control Panel Power Drop Wiring ConnectionsElectrical Connections Running KwikLink Cables Setting Up Mounting Plates Setting Up and Installing Mounting Plates Terminating Cable Runs Installing Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank Caps Addressing ArmorBlocks Addressing and Installing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections 24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the Network Proper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms Setup Setting the Number of Stations and the Number of Pumps Setting Up the System Checking Addressing and Wiring for System Components Setting the Date/TimeNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn Silence Setting Up a Single Station Setting Up Stations Naming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to Others Setting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to Others To copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pump Finishing Setup Setting Up Passwords Save/Restore Settings Password Duration Initial Startup Overview OperationStarting and Stopping the System Reviewing Station Status Basic Tasks Color Label Description Reviewing Pump Status Logging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric password Reaching and Reading the Station Operator Screens Reviewing and Adjusting Basic Station SettingsNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump Delay Changing the Mixture for a Remote Proportioning Valve Advanced Tasks Reviewing and Resetting a Pump Hour MeterTransferring Stations to a Standby Pump Page Page Reviewing Alarms AlarmsSilencing Alarms Preventative Maintenance MaintenanceCorrective Maintenance Network Scanner Module Considerations Options for Station Setup Configurable SettingsMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting Troubleshooting Alarm message Possible cause Station Alarms Pump, 128-Station Controller Troubleshooting System Alarms Pump Alarms Appendix WarrantyOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and Diagrams Typical System Installation Layout Spare Parts List Returned Material Policy Warranty ReturnsCredit Returns Controller Safety Tags Safety Tag InformationController Identification Serial Number Tag Technical Assistance Contact Information Service DepartmentParts Department Sales Department