Setting Up Mounting Plates | Sterling 882.00255.00 CV3-655 manual

To install KwikLink cables:

1.Cut both black and grey cables to the proper length.

2.Use cable ties to attach KwikLink cables, black cable above grey cable, on the vacuum tubing. Attach cable to the tubing with cable ties at about three-foot (3 ft./

1 m) intervals. Make sure that cable ties are snug, but not tightened enough to bend the flat cable.

Caution! Install KwikLink cable on vacuum tubing only. DO NOT install KwikLink cable on material conveying tubing, as static electricity formed at material lines could disrupt system operation.

Figure 2: Side View of a Typical Power Cable and Data Cable Installation

Cable tie, buckle	Vacuum tube
	Vacuum tube
Black power cable

Grey data cable

Note: When approaching a node location, stop the attachment process. Run the cables over the node area (such as a T-valve) and make sure you create a slight amount of slack when continuing the attachment with cable ties. Doing so lets you install KwikLink connectors or ArmorBlocks with greater ease, with less stress on the cable.

Setting Up and Installing Mounting Plates

Setting Up Mounting Plates

It’s a good idea to get all your mounting plates set up with KwikLink connector bases or ArmorBlock cable bases before installation, as your system layout determines.

Note: ArmorBlock cable bases are installed on mounting plates perpendicular in orientation to the flat cable runs.

Vacuum hoppers/receiver stations and vacuum pumps require 8-connector ArmorBlocks; central alarm stations require 4-connector ArmorBlocks.

Make sure that each mounting plate has properly attached tube clamps as required. Each mounting plate requires two (2) tube clamps. Always use locking washers, especially in high-vibration environments.

24-Pump, 128-Station Controller

Chapter 3: Installation

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Sterling 882.00255.00 CV3-655 specifications Setting Up and Installing Mounting Plates, Setting Up Mounting Plates

Contents

SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance Responsibility Models Covered in This Manual Standard FeaturesMechanical Features Functional Description Controller Features Optional FeaturesSafety Devices and Interlocks Electrical Features Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Mounting the Control Panel InstallationSystem Installation Overview Uncrating Running KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Electrical Connections Setting Up Mounting Plates Setting Up and Installing Mounting Plates Terminating Cable Runs Installing Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank Caps Addressing and Installing ArmorBlocks Addressing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections 24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the Network Proper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms Setup Setting the Number of Stations and the Number of Pumps Setting Up the System Setting the Date/Time Checking Addressing and Wiring for System ComponentsNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn Silence Setting Up a Single Station Setting Up Stations Naming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to Others Setting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to Others To copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pump Finishing Setup Setting Up Passwords Save/Restore Settings Password Duration Initial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic Tasks Color Label Description Reviewing Pump Status Logging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric password Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump Delay Changing the Mixture for a Remote Proportioning Valve Reviewing and Resetting a Pump Hour Meter Advanced TasksTransferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective Maintenance Configurable Settings Options for Station SetupMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting Troubleshooting Alarm message Possible cause Station Alarms Pump, 128-Station Controller Troubleshooting System Alarms Pump Alarms Warranty AppendixOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and Diagrams Typical System Installation Layout Spare Parts List Warranty Returns Returned Material PolicyCredit Returns Safety Tag Information Controller Safety TagsController Identification Serial Number Tag Sales Department Service DepartmentTechnical Assistance Contact Information Parts Department