Sterling 882.00255.00 CV3-655 manual

Figure 13: Proper Vacuum Pump Connections, Standard XPD/XPC Pumps

24-Pump, 128-Station Controller

Chapter 3: Installation

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Sterling 882.00255.00 CV3-655 specifications Proper Vacuum Pump Connections, Standard XPD/XPC Pumps

Contents

SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Maintenance Responsibility Reporting a Safety Defect Functional Description Standard FeaturesMechanical Features Models Covered in This Manual Electrical Features Optional FeaturesSafety Devices and Interlocks Controller Features Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Uncrating InstallationSystem Installation Overview Mounting the Control Panel Electrical Connections Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Running KwikLink Cables Setting Up and Installing Mounting Plates Setting Up Mounting Plates Installing Assembled Mounting Plates Terminating Cable Runs Installing Inside KwikLink Connectors with Blank Caps Discard the standard resistor cap to eliminate confusion Addressing and Installing ArmorBlocks Addressing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerPage Connecting the Power Supply Enclosure to the Network Proper Controller and Remote Interface ConnectionsPage Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum Pumps Proper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Setup Connector ArmorBlock Connections for Central Alarms Setting Up the System Setting the Number of Stations and the Number of Pumps Setting the Date/Time Checking Addressing and Wiring for System ComponentsNaming Purge Valves and Materials Setting Up Alarm Silences Alarm Horn Silence Setting Up Pump Staging Setting Up Stations Setting Up a Single Station Naming Stations Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others Naming Pumps To copy the selected pump’s settings to one other pump To copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Password Duration Save/Restore Settings Initial Startup Operation OverviewStarting and Stopping the System Basic Tasks Reviewing Station Status Reviewing Pump Status Color Label Description Logging On and Logging Off Enter the alphanumeric password Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensNavigating among the Station Operator Screens Adjusting Convey Time and Dump Delay Activating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning Valve Reviewing and Resetting a Pump Hour Meter Advanced TasksTransferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module Considerations Configurable Settings Options for Station SetupMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings Troubleshooting General Troubleshooting Station Alarms Alarm message Possible cause Pump, 128-Station Controller Troubleshooting Pump Alarms System Alarms Warranty AppendixOptional Components Drawings and Diagrams 24-Pump, 128-Station Controller with 10 Display Spare Parts List Typical System Installation Layout Warranty Returns Returned Material PolicyCredit Returns Safety Tag Information Controller Safety TagsController Identification Serial Number Tag Parts Department Service DepartmentTechnical Assistance Contact Information Sales Department