Pump Alarms, System Alarms | Sterling 882.00255.00 CV3-655 manual

Pump Alarms

	Alarm message	Possible cause
	Blowback Solenoid Failure	Patch cord is cut or disconnected.
	(Critical)	Solenoid has failed.
	Clearing Valve Failure	Patch cord is cut or disconnected.
	Clearing Valve Failure	Solenoid has failed.
		Solenoid has failed.
	Failure	Pump disconnect is off.
	Failure	Patch cord is cut or disconnected.
		Pump contactor has malfunctioned.
	General Fault 1	The alarm is user configured.
	General Fault 2	The alarm is user configured.
	High Vacuum Switch Failure	High vacuum switch is maladjusted.
	High Vacuum Switch Failure	High vacuum switch is wired incorrectly.
		High vacuum switch is defected.
	Not Present	ArmorBlock is not installed properly.
	Not Present	ArmorBlock is not addressed correctly.
	(Critical)	ArmorBlock is defective.
		Base of ArmorBlock is defective.
	Output Failure	Patch cord is cut or disconnected.
	Output Failure	Pump disconnect is off.
		Contactor has failed.
		Power supply is not turned on.
	Output Power Failure	Power supply is not connected properly
	Output Power Failure	Power supply fuse blown.
	(Critical)	Power supply fuse blown.
	(Critical)	Pump ArmorBlock not installed properly.
		Pump ArmorBlock not installed properly.
		ArmorBlock is defective.
	Contactor Fault	Contactor is mis-wired.
	Contactor Fault	Contactor has failed.
		Contactor has failed.
	Sealing Valve Failure	Patch cord is cut or disconnected.
	Sealing Valve Failure	Solenoid has failed.
		Solenoid has failed.
	Too Many Stations Assigned	More than 50 stations have been assigned to a pump.
	Vent Solenoid Failure	Patch cord is cut or disconnected.
	Vent Solenoid Failure	Solenoid has failed.
		Solenoid has failed.

System Alarms

	Alarm message	Possible cause
	Alarm Horn Silence Expired	The alarm horn silence duration time has passed and at least one
	Alarm Horn Silence Expired	alarm is still present on the system.
		alarm is still present on the system.
	Alarm Strobe Suppress Expired	The alarm beacon suppress duration time has passed and at least
	Alarm Strobe Suppress Expired	one alarm is still present on the system.
		one alarm is still present on the system.
		Control panel is not connected to flat cable.
	DeviceNet Scanner	Control panel network cable not installed correctly.
	DeviceNet Scanner	Power supply not turned on.
	Communications Failure	Power supply not turned on.
	Communications Failure	Power supply not connected properly.
		Power supply not connected properly.
		Power supply fuse blown.
	Main Control Panel Power	Panel power supply fuse blown.
	Supply Failure	Panel power supply has failed.
	Network Power Failure	Control panel is not connected to flat cable.
	Network Power Failure	Control panel network cable is not installed correctly.
		Power supply not connected properly.

24-Pump, 128-Station Controller

Chapter 7: Troubleshooting

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Sterling 882.00255.00 CV3-655 specifications Pump Alarms, System Alarms

Contents

SCC 24-Pump 128-Station Controller Parts and Service Department Shipping Information Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Reporting a Safety Defect Maintenance Responsibility Models Covered in This Manual Standard FeaturesMechanical Features Functional Description Controller Features Optional FeaturesSafety Devices and Interlocks Electrical Features Safety Circuit Standards Safety Device Lock-OutsFail Safe Operation Mounting the Control Panel InstallationSystem Installation Overview Uncrating Running KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsInstalling KwikLink Cable Electrical Connections Setting Up Mounting Plates Setting Up and Installing Mounting Plates Terminating Cable Runs Installing Assembled Mounting Plates Discard the standard resistor cap to eliminate confusion Installing Inside KwikLink Connectors with Blank Caps Addressing and Installing ArmorBlocks Addressing ArmorBlocksArmorBlock Address Ranges Setting ArmorBlock Addresses Using seal block to pierce cable Installing KwikLink Connectors Connecting the Remote Interface to the Main Controller Connecting the Controller to the NetworkPage Proper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the NetworkPage Connecting Vacuum Receivers to the Network Proper Power Supply Enclosure Connections 24/128 8-Connector ArmorBlock Connections Proper Vacuum Receiver Connections Connecting Vacuum Pumps Connecting Vacuum Pumps and Filter Chambers to the Network Proper Vacuum Pump Connections, Standard XPD/XPC Pumps Proper Vacuum Pump Connections, Xpdb Pump Connecting Filter Chambers Proper Filter Chamber Connections, Blowback Proper Filter Chamber Connections, Implosion Type Connecting Central Alarms to the Network Proper Central Alarm Connections Connector ArmorBlock Connections for Central Alarms Setup Setting the Number of Stations and the Number of Pumps Setting Up the System Setting the Date/Time Checking Addressing and Wiring for System ComponentsNaming Purge Valves and Materials Setting Up Alarm Silences Setting Up Pump Staging Alarm Horn Silence Setting Up a Single Station Setting Up Stations Naming Stations To copy the selected station’s settings to one other station Copying Settings from One Station to Others Setting Up a Single Pump Setting Up PumpsPage Naming Pumps Copying Settings from One Pump to Others To copy the current pump’s settings to all other pumps To copy the selected pump’s settings to one other pump Finishing Setup Setting Up Passwords Save/Restore Settings Password Duration Initial Startup Operation OverviewStarting and Stopping the System Reviewing Station Status Basic Tasks Color Label Description Reviewing Pump Status Logging On and Logging Off Enabling and Disabling Stations and Pumps Enter the alphanumeric password Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensNavigating among the Station Operator Screens Activating and Stopping Priority Convey for a Station Adjusting Convey Time and Dump Delay Changing the Mixture for a Remote Proportioning Valve Reviewing and Resetting a Pump Hour Meter Advanced TasksTransferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsSilencing Alarms Network Scanner Module Considerations MaintenancePreventative Maintenance Corrective Maintenance Configurable Settings Options for Station SetupMemory Module Considerations Name Description Options Default Conveying Options Option Input Pump, 128-Station Controller Configurable Settings Pump, 128-Station Controller Configurable Settings Options for Pump Setup Pump, 128-Station Controller Configurable Settings General Troubleshooting Troubleshooting Alarm message Possible cause Station Alarms Pump, 128-Station Controller Troubleshooting System Alarms Pump Alarms Warranty AppendixOptional Components 24-Pump, 128-Station Controller with 10 Display Drawings and Diagrams Typical System Installation Layout Spare Parts List Warranty Returns Returned Material PolicyCredit Returns Safety Tag Information Controller Safety TagsController Identification Serial Number Tag Sales Department Service DepartmentTechnical Assistance Contact Information Parts Department