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Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1
Models:
D48160s
1
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Troubleshooting
Install
Parts list
Mechanical Faults
Electrical Wiring
Maintenance
Problem Probable Cause Remedy
Cutting Chamber Access
SET UP the Machine Functions
Clean Parts for Reassembly
Page 110
Image 110
PARTS LIST AND DRAWINGS
SECTION
8-9
Wiring Diagram for Hydraulics Drawing No.
D-499061
(Sheet 1 of 1)
110
Page 109
Page 111
Page 110
Image 110
Page 109
Page 111
Contents
Sterling,Inc
Refer to this Sheet When Ordering Parts
Sterling, Inc
Table of Contents
Settings and Adjustments
Topic SECTION/PAGE
Table of Contents
Adjustable Rotor Knives…………………………………………………………………4-35
Operation
Maintenance
From previous
Maintenance
Troubleshooting
Parts Lists and Drawings
Page
What is a GRANULATOR?
Introduction
Learn Machine Safety
Section
Follow the Safety Instructions
Rotating Knives Safety Plate
Opening Hopper Safety Plate
Guards Safety Plate
Jackscrew Reversing Operation
Safety Instruction Plate
Hazardous Voltage Safety Plate
Rotating Knives Safety Plate
Motor Rotation Safety Plate
Safety Clothing & Practices
Keep CO-WORKERS OFF the Machine
Wear Protective Clothing
Keep Your Work Area Safe
Machine Opening Devices
Be Sure the Rotor is Motionless Before Opening Machine
Section
Open the Cutting Chamber
Clear the JAM
Restart the Granulator
Machine and Controls
BP 2400 Series Granulator Right Front Quarter View
BP 2400 Series Granulator Left Rear Quarter View
Section Overview
Uncrate the Granulator
Level the Granulator
Section Move the Granulator to ITS Work Site
Allow Adequate Work Space
Remove the Protective Coating
Electrical Wiring
Check Rotation of Motors
SET UP the Machine Functions
Section Check for Mechanical Interferences
Interlock Switch Test Procedure
Alternate Test for the Interlock Switches
Installation
Alternate Test for the Interlock Switches from previous
Test the Zero Speed Sensor
Lubrication
Test the Zero Speed Sensor
Settings and Adjustments
See -10 page 87 for Cutting Chamber Opening Instructions
Open the Cutting Chamber Interlock
Release the Cutting Chamber Fasteners
Install the Rotor Locating PIN
Remove the First Knife Clamp or Shield
Loosen the Mounting Screws
Remove the BED Knives
Replace the Upstroke BED Knife
Replace the Upstroke Knife Clamp
Replace the Downstroke Knife Shields
GAP Adjustment Tips
Replace the Downstroke BED Knife
Check the BED Knives
SET the Downstroke Knife Shield
Measure the Knife GAP
Check the Knife GAP
See -11 page 88 for Cutting Chamber Closing Instructions
Finalize Installation of Upstroke BED Knife
Tighten the Screws to Final Torque
Close the Cutting Chamber Safety Interlock
Fasten the Cutting Chamber
Basic Facts about the Knives
See -10 page 87 for Cutting Chamber Opening Instructions
Remove the Rotor Knives
Lock the Rotor
Remove the Mounting Screws
Clean Parts for Reassembly
Photo
GAP Adjustment Tips
Measure the Knife GAP
Check the Knife GAP
Tighten the Screws to Final Torque
Fasten the Cutting Chamber
Remove the Drive Guard Cover
Remove the Belts
Install the Matched Belts
Inspect the Drive Belts
Tighten the Belt Tension
Calculate the Allowable Belt Deflection
Check the Pulley Alignment
Measure the Belt Span
Measure the Deflection Force
Tighten the Motor Base Bolts
Adjust the Belt Tension
Compare Measured Force to Recommended Force
Replace the Drive Guard Cover
Setting and Adjusting the Chamber Jackscrew
Cutting Chamber Open Setpoint
Adjust the Jackscrew OPEN-POSITION Limit Switch
SET the Jackscrew CLOSED-POSITION Limit Switch
If the Motor Stops Before the Cutting Chamber Closes
Chamber Stops Before IT Closes but Motor Continues to RUN
SET & Test the Mounting Bracket Limit Switch
SET the Jackscrew CLOSED-POSITION Limit
From previous
Close the Cutting Chamber Safety Interlock
Retract the Screen Cradle Retainers
Cradle Open Position
Adjust the Cradle OPEN-POSITION Limit Switch
Check the Cradle CLOSED-POSITION Switch
Close the Screen Cradle Interlock
Adjust the Cradle CLOSED-POSITION Limit Switch
Close the Screen Cradle Retainers
Zero Speed Sensor Operation
Adjust the Sensor Position
Zero Speed Sensor
Control Circuit
Rotor Knife Preparation
Rotor Knife Installation Into Fixture
Knife Length Setting
Knife Length SETTING-INSPECTION
Adjustable Rotor Knife Installation
Hydraulic Opening Position Switches
Hydraulic Pump Operation
Operation
RUN the Motor
Discharge AIR Adjustment
Check the Motor Rotation Direction
Cleaning the Discharge Transition
Shut Down the Machine
Safely Clearing a Jam
Maintenance
Periodic Maintenance Schedule
Check Daily Weekly Monthly
Screen Condition
Knife Screw Torque
Belt Tension
Infeed Flap Condition
Upper Chamber Pivot ARM-SCREWS
Open the Screen Cradle Interlock
Retract the Screen Cradle Retainers
See -12 page 90 for Screen Cradle Lowering Instructions
Remove the Screen
Replace the Screen
Maintenance
Close the Screen Cradle Interlock
Cutting Chamber Access
Open the Cutting Chamber with Jackscrews
Open the Cutting Chamber with Hydraulics
Close the Cutting Chamber with Jackscrews
Fasten the Cutting Chamber
Lower
Raising the Screen Cradle with Jackscrews
Rotor Knife Sharpening
BED Knife Sharpening
Locating Trouble
Troubleshooting Chart
Test Equipment
Section
Mechanical Faults
Problem Probable Cause Remedy
Electrical Faults
BP2400 Series
Parts List and Drawings
100
Parts Identification Drawing No. A-48050 Sheet 3
Parts Identification Drawing No. A-48050 Sheet 4
Parts Identification Drawing No. A-48150 Sheet 1
Parts Lists and Drawings
Parts Identification Drawing No Sheet 1
Parts Identification Drawing No -460 Sheet 1
Wiring Diagram Drawing No. A-399598 Sheet 1
108
Drawing No -1 Sheet 1
Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1
Wiring Drawing No. D-499044 Sheet 1
112
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