Electrical Wiring | Sterling D48160s manual

INSTALLATION

SECTION 3-4

ELECTRICAL WIRING

To wire the granulator, run power (of the proper voltage) from the plant source through a lockable, fusible disconnect to the machine electrical control panel.

To wire the jackscrew motors, run power (of proper voltage) from the plant source through a fusible disconnect to the machine-mounted jackscrew control panel.

From the main electrical control panel, make the necessary control circuit connections to the hydraulic cylinders/jackscrew control panel. Refer to the wiring diagrams supplied with the machine.

Wiring from the hydraulic cylinders/jackscrew console to the safety switches, zero speed sensor and hydraulic pump/valves or cutting chamber/screen cradle jackscrew is done at the factory.

From the main electrical panel, make the necessary wiring connections to the main drive motor and any auxiliary motors or control connections.

Refer to the wiring diagram appended to this manual for wiring connections for typical machine applications. Check the wiring diagram supplied for any wiring that is specific to your application. This diagram is part of the documentation shipped with the machine.

After power is connected, do not make any adjustments to the machine without performing the following operations.

TURN POWER OFF and LOCK IT OUT per OSHA 1910.147 OR ANSI Z244.1-1982 (Lockout/Tag- out of Energy Sources).

If you cannot lock out the power, have an electrician remove the fuses.

Tag the machine as OUT OF SERVICE.

Make sure the rotor has come to a complete stop.

The hydraulic cylinders/jackscrews, which open the machine, should not operate until the rotor is completely stopped. If you discover that the hydraulic cylinders/jackscrews DO operate while the rotor is still turning, immediately shut down the machine and call for maintenance to adjust it.

Wear gloves to protect against injury from the rotor or bed knives.

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Sterling D48160s manual Electrical Wiring

Contents

Sterling,Inc Refer to this Sheet When Ordering Parts Sterling, Inc Table of Contents Settings and Adjustments Topic SECTION/PAGE Table of Contents Adjustable Rotor Knives…………………………………………………………………4-35 Operation Maintenance From previous Maintenance Troubleshooting Parts Lists and Drawings Page What is a GRANULATOR? Introduction Learn Machine Safety Section Follow the Safety Instructions Rotating Knives Safety Plate Opening Hopper Safety Plate Guards Safety Plate Jackscrew Reversing Operation Safety Instruction Plate Hazardous Voltage Safety Plate Rotating Knives Safety Plate Motor Rotation Safety Plate Safety Clothing & Practices Wear Protective Clothing Keep Your Work Area SafeKeep CO-WORKERS OFF the Machine Machine Opening Devices Be Sure the Rotor is Motionless Before Opening Machine Section Open the Cutting Chamber Clear the JAM Restart the Granulator Machine and Controls BP 2400 Series Granulator Right Front Quarter View BP 2400 Series Granulator Left Rear Quarter View Section Overview Uncrate the Granulator Section Move the Granulator to ITS Work Site Allow Adequate Work SpaceLevel the Granulator Remove the Protective Coating Electrical Wiring SET UP the Machine Functions Section Check for Mechanical InterferencesCheck Rotation of Motors Interlock Switch Test Procedure Alternate Test for the Interlock Switches Installation Alternate Test for the Interlock Switches from previous Test the Zero Speed Sensor Lubrication Test the Zero Speed Sensor Settings and Adjustments Open the Cutting Chamber Interlock Release the Cutting Chamber FastenersSee -10 page 87 for Cutting Chamber Opening Instructions Install the Rotor Locating PIN Loosen the Mounting Screws Remove the BED KnivesRemove the First Knife Clamp or Shield Replace the Upstroke BED Knife Replace the Upstroke Knife Clamp Replace the Downstroke Knife Shields GAP Adjustment TipsReplace the Downstroke BED Knife Check the BED Knives Measure the Knife GAP Check the Knife GAPSET the Downstroke Knife Shield Finalize Installation of Upstroke BED Knife Tighten the Screws to Final TorqueSee -11 page 88 for Cutting Chamber Closing Instructions Close the Cutting Chamber Safety Interlock Fasten the Cutting Chamber Basic Facts about the Knives See -10 page 87 for Cutting Chamber Opening Instructions Lock the Rotor Remove the Mounting ScrewsRemove the Rotor Knives Clean Parts for Reassembly Photo GAP Adjustment Tips Measure the Knife GAP Check the Knife GAP Tighten the Screws to Final Torque Fasten the Cutting Chamber Remove the Drive Guard Cover Remove the Belts Install the Matched BeltsInspect the Drive Belts Tighten the Belt Tension Calculate the Allowable Belt Deflection Check the Pulley AlignmentMeasure the Belt Span Measure the Deflection Force Adjust the Belt Tension Compare Measured Force to Recommended ForceTighten the Motor Base Bolts Replace the Drive Guard Cover Setting and Adjusting the Chamber Jackscrew Cutting Chamber Open Setpoint Adjust the Jackscrew OPEN-POSITION Limit Switch SET the Jackscrew CLOSED-POSITION Limit Switch If the Motor Stops Before the Cutting Chamber Closes SET & Test the Mounting Bracket Limit Switch SET the Jackscrew CLOSED-POSITION LimitChamber Stops Before IT Closes but Motor Continues to RUN From previous Close the Cutting Chamber Safety Interlock Retract the Screen Cradle Retainers Cradle Open Position Adjust the Cradle OPEN-POSITION Limit Switch Check the Cradle CLOSED-POSITION Switch Adjust the Cradle CLOSED-POSITION Limit Switch Close the Screen Cradle RetainersClose the Screen Cradle Interlock Zero Speed Sensor Operation Adjust the Sensor PositionZero Speed Sensor Control Circuit Rotor Knife Installation Into Fixture Knife Length SettingRotor Knife Preparation Knife Length SETTING-INSPECTION Adjustable Rotor Knife Installation Hydraulic Opening Position Switches Hydraulic Pump Operation Operation Discharge AIR Adjustment Check the Motor Rotation DirectionRUN the Motor Cleaning the Discharge Transition Shut Down the Machine Safely Clearing a Jam Maintenance Periodic Maintenance Schedule Check Daily Weekly Monthly Knife Screw Torque Belt TensionScreen Condition Infeed Flap Condition Upper Chamber Pivot ARM-SCREWS Open the Screen Cradle Interlock Retract the Screen Cradle Retainers See -12 page 90 for Screen Cradle Lowering Instructions Remove the Screen Replace the Screen Maintenance Close the Screen Cradle Interlock Cutting Chamber Access Open the Cutting Chamber with Jackscrews Open the Cutting Chamber with Hydraulics Close the Cutting Chamber with Jackscrews Fasten the Cutting Chamber Lower Raising the Screen Cradle with Jackscrews Rotor Knife Sharpening BED Knife Sharpening Troubleshooting Chart Test EquipmentLocating Trouble Section Mechanical Faults Problem Probable Cause Remedy Electrical Faults BP2400 Series Parts List and Drawings 100 Parts Identification Drawing No. A-48050 Sheet 3 Parts Identification Drawing No. A-48050 Sheet 4 Parts Identification Drawing No. A-48150 Sheet 1 Parts Lists and Drawings Parts Identification Drawing No Sheet 1 Parts Identification Drawing No -460 Sheet 1 Wiring Diagram Drawing No. A-399598 Sheet 1 108 Drawing No -1 Sheet 1 Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1 Wiring Drawing No. D-499044 Sheet 1 112 113