Follow the Safety Instructions | Sterling D48160s guide

SAFETY

SECTION 1-2

Safety Symbols and Plates

FOLLOW THE SAFETY INSTRUCTIONS:

Read all safety messages in this manual and on your machine safety plates.

Follow the recommended precautions and safe operating practices.

Keep safety plates in good condition. Replace missing or damaged plates.

ROTATING KNIVES SAFETY PLATE

(Located below the infeed opening at the front of the machine)

DO NOT, UNDER ANY CIRCUMSTANCES, place your hands into the feed opening beyond the curtain while the machine is capable of running.

Disconnect and lock out all power when it becomes necessary to work beyond this point. Make sure the rotor has come to a full stop before reaching through the curtain.

WARNING–PAUSE AFTER SHUT-DOWN(Located at the front of the cutting chamber)

Pause, as suggested, after shutting the machine down and locking out the power even though safety interlocks are in place to prevent injury. Develop good safety habits by adhering to the messages on all the warning plates. The best safety provision is your own careful concentration of safety.

OPENING HOPPER, GUARDS, COVERS SAFETY PLATE (Located on the screen cradle on the front panel, left of the machine center.) The hopper, guards and safety covers are in place for your protection during machine operation. Be sure not to remove them until the rotor has come to a complete stop and you have disconnected and locked out all power. Be sure to replace all guards before reconnecting power.

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Sterling D48160s manual Follow the Safety Instructions, Rotating Knives Safety Plate

Contents

Sterling,Inc Refer to this Sheet When Ordering Parts Sterling, Inc Table of Contents Settings and Adjustments Topic SECTION/PAGE Table of Contents Adjustable Rotor Knives…………………………………………………………………4-35 Operation Maintenance From previous Maintenance Troubleshooting Parts Lists and Drawings Page What is a GRANULATOR? Introduction Learn Machine Safety Section Follow the Safety Instructions Rotating Knives Safety Plate Opening Hopper Safety Plate Guards Safety Plate Jackscrew Reversing Operation Safety Instruction Plate Hazardous Voltage Safety Plate Rotating Knives Safety Plate Motor Rotation Safety Plate Safety Clothing & Practices Keep CO-WORKERS OFF the Machine Wear Protective ClothingKeep Your Work Area Safe Machine Opening Devices Be Sure the Rotor is Motionless Before Opening Machine Section Open the Cutting Chamber Clear the JAM Restart the Granulator Machine and Controls BP 2400 Series Granulator Right Front Quarter View BP 2400 Series Granulator Left Rear Quarter View Section Overview Uncrate the Granulator Level the Granulator Section Move the Granulator to ITS Work SiteAllow Adequate Work Space Remove the Protective Coating Electrical Wiring Check Rotation of Motors SET UP the Machine FunctionsSection Check for Mechanical Interferences Interlock Switch Test Procedure Alternate Test for the Interlock Switches Installation Alternate Test for the Interlock Switches from previous Test the Zero Speed Sensor Lubrication Test the Zero Speed Sensor Settings and Adjustments See -10 page 87 for Cutting Chamber Opening Instructions Open the Cutting Chamber InterlockRelease the Cutting Chamber Fasteners Install the Rotor Locating PIN Remove the First Knife Clamp or Shield Loosen the Mounting ScrewsRemove the BED Knives Replace the Upstroke BED Knife Replace the Upstroke Knife Clamp Replace the Downstroke Knife Shields GAP Adjustment TipsReplace the Downstroke BED Knife Check the BED Knives SET the Downstroke Knife Shield Measure the Knife GAPCheck the Knife GAP See -11 page 88 for Cutting Chamber Closing Instructions Finalize Installation of Upstroke BED KnifeTighten the Screws to Final Torque Close the Cutting Chamber Safety Interlock Fasten the Cutting Chamber Basic Facts about the Knives See -10 page 87 for Cutting Chamber Opening Instructions Remove the Rotor Knives Lock the RotorRemove the Mounting Screws Clean Parts for Reassembly Photo GAP Adjustment Tips Measure the Knife GAP Check the Knife GAP Tighten the Screws to Final Torque Fasten the Cutting Chamber Remove the Drive Guard Cover Remove the Belts Install the Matched BeltsInspect the Drive Belts Tighten the Belt Tension Calculate the Allowable Belt Deflection Check the Pulley AlignmentMeasure the Belt Span Measure the Deflection Force Tighten the Motor Base Bolts Adjust the Belt TensionCompare Measured Force to Recommended Force Replace the Drive Guard Cover Setting and Adjusting the Chamber Jackscrew Cutting Chamber Open Setpoint Adjust the Jackscrew OPEN-POSITION Limit Switch SET the Jackscrew CLOSED-POSITION Limit Switch If the Motor Stops Before the Cutting Chamber Closes Chamber Stops Before IT Closes but Motor Continues to RUN SET & Test the Mounting Bracket Limit SwitchSET the Jackscrew CLOSED-POSITION Limit From previous Close the Cutting Chamber Safety Interlock Retract the Screen Cradle Retainers Cradle Open Position Adjust the Cradle OPEN-POSITION Limit Switch Check the Cradle CLOSED-POSITION Switch Close the Screen Cradle Interlock Adjust the Cradle CLOSED-POSITION Limit SwitchClose the Screen Cradle Retainers Zero Speed Sensor Operation Adjust the Sensor PositionZero Speed Sensor Control Circuit Rotor Knife Preparation Rotor Knife Installation Into FixtureKnife Length Setting Knife Length SETTING-INSPECTION Adjustable Rotor Knife Installation Hydraulic Opening Position Switches Hydraulic Pump Operation Operation RUN the Motor Discharge AIR AdjustmentCheck the Motor Rotation Direction Cleaning the Discharge Transition Shut Down the Machine Safely Clearing a Jam Maintenance Periodic Maintenance Schedule Check Daily Weekly Monthly Screen Condition Knife Screw TorqueBelt Tension Infeed Flap Condition Upper Chamber Pivot ARM-SCREWS Open the Screen Cradle Interlock Retract the Screen Cradle Retainers See -12 page 90 for Screen Cradle Lowering Instructions Remove the Screen Replace the Screen Maintenance Close the Screen Cradle Interlock Cutting Chamber Access Open the Cutting Chamber with Jackscrews Open the Cutting Chamber with Hydraulics Close the Cutting Chamber with Jackscrews Fasten the Cutting Chamber Lower Raising the Screen Cradle with Jackscrews Rotor Knife Sharpening BED Knife Sharpening Locating Trouble Troubleshooting ChartTest Equipment Section Mechanical Faults Problem Probable Cause Remedy Electrical Faults BP2400 Series Parts List and Drawings 100 Parts Identification Drawing No. A-48050 Sheet 3 Parts Identification Drawing No. A-48050 Sheet 4 Parts Identification Drawing No. A-48150 Sheet 1 Parts Lists and Drawings Parts Identification Drawing No Sheet 1 Parts Identification Drawing No -460 Sheet 1 Wiring Diagram Drawing No. A-399598 Sheet 1 108 Drawing No -1 Sheet 1 Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1 Wiring Drawing No. D-499044 Sheet 1 112 113