Maintenance, From previous | Sterling D48160s specs

TABLE OF CONTENTS

TOPIC	SECTION/PAGE
SECTION 5 - (Continued from previous page)

Normal operation……………………………………………………………………………………..5-4

Feed the machine

Shut down the machine Discharge cleanout safety Cleaning the discharge transition

Safely clearing the jam……………………………………………………………………….5-5

Work safely Jackscrew operation Open the cutting chamber

Clear the jam……………………………………………………………………………………………..5-6

Malfunction check Restart the granulator

SECTION 6 – MAINTENANCE

Periodic maintenance…………………………………………………………………………………….6-1

Periodic maintenance schedule Lubrication……………………………………………………………………………………………….6-2

Knife screw torque Belt tension Screen condition

Infeed flap condition……………………………………………………………………………………..6-3

Upper chamber pivot arms – screws

Hydraulic cylinder/jackscrew inspection pivot pins & lockouts

Screen replacement…………………………………………………………………………………...6-4

Work safely

Open the screen cradle interlock Retract the screen cradle retainers

Jackscrew operation………………………………………………………………………………………6-5

Lower the screen cradle Beware of rotor knives

Remove the screen………………………………………………………………………………………..6-6

Replace the screen

Raise the screen cradle……………………………………………………………………………………6-7

Close the screen cradle retainers

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Sterling D48160s manual Maintenance, From previous

Contents

Sterling,Inc Refer to this Sheet When Ordering Parts Sterling, Inc Table of Contents Settings and Adjustments Topic SECTION/PAGE Table of Contents Adjustable Rotor Knives…………………………………………………………………4-35 Operation Maintenance From previous Maintenance Troubleshooting Parts Lists and Drawings Page What is a GRANULATOR? Introduction Learn Machine Safety Section Follow the Safety Instructions Rotating Knives Safety Plate Opening Hopper Safety Plate Guards Safety Plate Jackscrew Reversing Operation Safety Instruction Plate Hazardous Voltage Safety Plate Rotating Knives Safety Plate Motor Rotation Safety Plate Safety Clothing & Practices Keep CO-WORKERS OFF the Machine Wear Protective ClothingKeep Your Work Area Safe Machine Opening Devices Be Sure the Rotor is Motionless Before Opening Machine Section Open the Cutting Chamber Clear the JAM Restart the Granulator Machine and Controls BP 2400 Series Granulator Right Front Quarter View BP 2400 Series Granulator Left Rear Quarter View Section Overview Uncrate the Granulator Level the Granulator Section Move the Granulator to ITS Work SiteAllow Adequate Work Space Remove the Protective Coating Electrical Wiring Check Rotation of Motors SET UP the Machine FunctionsSection Check for Mechanical Interferences Interlock Switch Test Procedure Alternate Test for the Interlock Switches Installation Alternate Test for the Interlock Switches from previous Test the Zero Speed Sensor Lubrication Test the Zero Speed Sensor Settings and Adjustments See -10 page 87 for Cutting Chamber Opening Instructions Open the Cutting Chamber InterlockRelease the Cutting Chamber Fasteners Install the Rotor Locating PIN Remove the First Knife Clamp or Shield Loosen the Mounting ScrewsRemove the BED Knives Replace the Upstroke BED Knife Replace the Upstroke Knife Clamp GAP Adjustment Tips Replace the Downstroke BED KnifeReplace the Downstroke Knife Shields Check the BED Knives SET the Downstroke Knife Shield Measure the Knife GAPCheck the Knife GAP See -11 page 88 for Cutting Chamber Closing Instructions Finalize Installation of Upstroke BED KnifeTighten the Screws to Final Torque Close the Cutting Chamber Safety Interlock Fasten the Cutting Chamber Basic Facts about the Knives See -10 page 87 for Cutting Chamber Opening Instructions Remove the Rotor Knives Lock the RotorRemove the Mounting Screws Clean Parts for Reassembly Photo GAP Adjustment Tips Measure the Knife GAP Check the Knife GAP Tighten the Screws to Final Torque Fasten the Cutting Chamber Remove the Drive Guard Cover Install the Matched Belts Inspect the Drive BeltsRemove the Belts Tighten the Belt Tension Check the Pulley Alignment Measure the Belt SpanCalculate the Allowable Belt Deflection Measure the Deflection Force Tighten the Motor Base Bolts Adjust the Belt TensionCompare Measured Force to Recommended Force Replace the Drive Guard Cover Setting and Adjusting the Chamber Jackscrew Cutting Chamber Open Setpoint Adjust the Jackscrew OPEN-POSITION Limit Switch SET the Jackscrew CLOSED-POSITION Limit Switch If the Motor Stops Before the Cutting Chamber Closes Chamber Stops Before IT Closes but Motor Continues to RUN SET & Test the Mounting Bracket Limit SwitchSET the Jackscrew CLOSED-POSITION Limit From previous Close the Cutting Chamber Safety Interlock Retract the Screen Cradle Retainers Cradle Open Position Adjust the Cradle OPEN-POSITION Limit Switch Check the Cradle CLOSED-POSITION Switch Close the Screen Cradle Interlock Adjust the Cradle CLOSED-POSITION Limit SwitchClose the Screen Cradle Retainers Adjust the Sensor Position Zero Speed SensorZero Speed Sensor Operation Control Circuit Rotor Knife Preparation Rotor Knife Installation Into FixtureKnife Length Setting Knife Length SETTING-INSPECTION Adjustable Rotor Knife Installation Hydraulic Opening Position Switches Hydraulic Pump Operation Operation RUN the Motor Discharge AIR AdjustmentCheck the Motor Rotation Direction Cleaning the Discharge Transition Shut Down the Machine Safely Clearing a Jam Maintenance Periodic Maintenance Schedule Check Daily Weekly Monthly Screen Condition Knife Screw TorqueBelt Tension Infeed Flap Condition Upper Chamber Pivot ARM-SCREWS Open the Screen Cradle Interlock Retract the Screen Cradle Retainers See -12 page 90 for Screen Cradle Lowering Instructions Remove the Screen Replace the Screen Maintenance Close the Screen Cradle Interlock Cutting Chamber Access Open the Cutting Chamber with Jackscrews Open the Cutting Chamber with Hydraulics Close the Cutting Chamber with Jackscrews Fasten the Cutting Chamber Lower Raising the Screen Cradle with Jackscrews Rotor Knife Sharpening BED Knife Sharpening Locating Trouble Troubleshooting ChartTest Equipment Section Mechanical Faults Problem Probable Cause Remedy Electrical Faults BP2400 Series Parts List and Drawings 100 Parts Identification Drawing No. A-48050 Sheet 3 Parts Identification Drawing No. A-48050 Sheet 4 Parts Identification Drawing No. A-48150 Sheet 1 Parts Lists and Drawings Parts Identification Drawing No Sheet 1 Parts Identification Drawing No -460 Sheet 1 Wiring Diagram Drawing No. A-399598 Sheet 1 108 Drawing No -1 Sheet 1 Wiring Diagram for Hydraulics Drawing No. D-499061 Sheet 1 Wiring Drawing No. D-499044 Sheet 1 112 113