RIDGID 258XL manual Pipe Cutter Inspection Pipe Cutter and Work Area Set-Up

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258/258XL Power Pipe Cutters

Pipe Cutter Inspection

 

Pipe Cutter and Work Area

 

 

 

 

 

 

Set-Up

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To prevent serious injury, inspect your Pipe Cutters and Power Drive. The following inspection proce- dures should be performed on a daily basis:

1.Make sure Power Drive is unplugged.

2.Inspect the cutter wheel to insure it is not dull, bent or damaged. Refer to the Special Procedures if it needs to be replaced.

3.Check that the cutter frame rollers are free to rotate under the pipe. Clean debris, pipe scale and dirt from rollers.

4.Insure pipe support ball transfer heads are free to move and are clean of dirt, pipe scale and debris.

5.Insure the three screws and lock washers are tight in the cutter wheel assembly.

6.Check fluid levels in the hydraulic foot pump. Insure fluid level is to the FULL MARK when the ram is fully retracted when checking level of fluid.

7.Check that cutter wheel guard is in place.

8.Inspect the power cord and plug for damage. If the plug has been modified, is missing the grounding pin or if the cord is damaged, do not use the Power Drive until the cord has been replaced.

9.Inspect the Pipe Cutter and Power Drive for any bro- ken, missing, misaligned or binding parts as well as any other conditions which may affect the safe and normal operation of the tool. If any of these conditions are present, do not use the tool until any problem has been repaired.

10.Use tools and accessories that are specifically designed for your Power Cutter and meet the needs of your application. The correct tools and acces- sories allow you to do the job successfully and safely. Accessories suitable for use with other equipment may be hazardous when used with this equipment.

11.Clean any oil, grease or dirt from all handles and controls. This reduces the risk of injury due to a tool or control slipping from your grip.

To prevent serious injury, proper set-up of the Pipe Cutter and work area is required. The following pro- cedures should be followed to set-up the machine.

1.Locate a work area that has the following:

Adequate lighting.

No flammable liquids, vapors or dust that may ignite.

Grounded electrical outlet.

Clear path to the electrical outlet that does not contain any sources of heat or oil, sharp edges or moving parts that may damage electrical cord.

Dry place for machine and operator. Do not use the machine while standing in water.

Level ground. Do not use on bench or elevated surface.

2.Set-up guards or barricades to create a minimum of three (3) feet of clearance around the Pipe Cutter and workpiece. This “safety zone” prevents others from accidentally contacting the tool or workpiece and either causing the equipment to tip or becoming entangled in the rotating pipe.

3.Adjust the pivot arm holding the pipe cutter wheel to

the correct pipe size (258 only). The pivot arm must be positioned for either 21/2through 4pipe or 6through 8. See “Special Procedures” for instructions.

4.Position the pump behind the cutter and near the power drive so that the operator can safely control the tool and workpiece. It should allow the operator to do the following:

Stand facing the pipe.

Have convenient access to the power drive switch and foot pump.

Tool is designed for one person operation.

5.Plug the Power Drive into the electrical outlet making sure to position the power cord along the clear path selected earlier. If the power cord does not reach the outlet, use an extension cord in good condition. Be sure power cord is clear of the cutter wheel.

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Ridge Tool Company

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Contents Power Pipe Cutter 258XL Table of Contents 258/258XL Power Pipe Cutter General Safety Information Work Area SafetyElectrical Safety Personal SafetySpecific Safety Information ServiceCutter Safety Tool Use and CareDescription, Specifications and Standard Equipment SpecificationsAccessories DescriptionAssembly Instructions Connecting Hydraulic Foot Pump to CutterPipe Cutter Inspection Pipe Cutter and Work Area Set-Up Using Pipe Supports Check the Power Drive to insure it is operating properlyOperating Instructions Cutting Thin Wall PipeChanging the Cutter Wheel Special ProceduresAdjusting Pivot Arm for Correct Pipe Size 258 Only Transporting Using The Transport Cart TransportingMaintenance Instructions Machine Storage Service and RepairTroubleshooting Troubleshooting Table Problem Cause CorrectionTronçonneuses à tuyaux 258 et 258XL Table des matières Consignes générales de sécuritéConsignes générales de sécurité Sécurité du chantierSécurité électrique Sécurité personnelleService après-vente Consignes de sécurité particulièresUtilisation et entretien de l’appareil Mise EN Garde Sécurité de l’interrupteurDescription, spécifications et équipements de base Sécurité de la tronçonneuseSpécifications Equipements de baseAccessoires Assemblage de l’appareilInstallation de l’adaptateur d’entraînement n Inspection de la tronçonneuse à tuyauxPréparation de la tronçon- neuse et du chantier Mode d’emploi Utilisation de porte-tubesProcédés particuliers Coupe des tuyaux à parois mincesRemplacement des disques de tronçonneuse Retrait de la goupille fendue et de la broche de pivotTransport de l’appareil Utilisation du chariot de transportStockage de l’appareil Entretien et réparationsEntretien de l’appareil Dépannage Tableau de dépannage Problème Cause RemèdeCortatubos autopropulsados Nos y 258XL Índice Información general de seguridad Seguridad en la zona de trabajoSeguridad eléctrica Seguridad personalInformación específica de seguridad Uso y cuidado del aparatoReparaciones Advertencia Seguridad del interruptorDescripción, especificaciones y equipo estándar Seguridad del CortatubosDescripción EspecificacionesAccesorios Instrucciones para el montajeEquipo estándar Revisión del Cortatubos Figura 4 Instalación del Adaptador de accionamiento NoPreparación del Cortatubos y de la zona de trabajo Empleo de portatubos CuidadoInstrucciones para el funcionamiento Corte de tubos de pared delgadaProcedimientos especiales Recambio de la rueda de corteTransporte Figura 12 Desmonte el conjunto de la rueda de corteInstrucciones para el mantenimiento Almacenamiento del aparatoServicio de reparaciones Empleo de la carretilla de transporteTabla para la detección de averías Problema Causa Remedio Detección de averíasRidge Tool Company