RIDGID Comprehensive Troubleshooting Guide for Hydraulic Pipe Cutters

Page 14

258/258XL Power Pipe Cutters

Troubleshooting

Troubleshooting Table

 

Problem

 

Cause

 

 

Correction

 

 

 

 

 

 

 

 

 

Foot pump does not

 

Hose connections are not complete

 

 

Insure hoses from pump to ram are completely

 

advance ram

 

 

 

 

secured

 

 

 

 

Low hydraulic fluid

 

 

Insure fluid level is at full capacity

 

 

 

 

Air in hydraulic system

 

 

Bleed system

 

Cutter wheel does not

 

Cutter is not firmly clamped to pipe

 

 

Insure cutter squares itself to the pipe by pump-

 

track

 

 

 

 

ing several times before starting power drive

 

 

 

 

Pipe is not properly supported

 

 

Short lengths of pipe must rest squarely on cutter

 

 

 

 

 

 

 

frame rollers. Long lengths must be supported

 

 

 

 

 

 

 

with stands so the cutter can locate itself to pipe

 

 

 

 

 

 

 

Pump 2 to 3 strokes on foot pump after cutter

 

 

 

 

Cutter wheel has not been preloaded 2 or 3

 

 

wheel contacts the pipe before starting the 700

 

 

 

 

pumps before starting 700 power drive

 

 

Power Drive

 

Pipe does not rotate

 

Cutter wheel is not properly assembled

 

 

Insure cutter wheel is free to rotate in either direc-

 

 

 

 

 

 

 

tion in hub assembly (See Directions)

 

 

 

 

774 Square Drive Adapter is not completely

 

 

Square Drive Adapter must be fully inserted,

 

 

 

 

inserted in 700 gear head

 

 

spline first into gear head

 

 

 

 

 

 

 

Insure that pipe is free of flat areas or has not

 

 

 

 

Pipe is out-of round

 

 

been crushed

 

700 motor does not start

 

Interruption of power supply

 

 

Examine supply

 

 

 

 

Fuse blown

 

 

Install fuse

 

 

 

 

Brushes do not touch armature

 

 

Check the brushes, renew used brushes

 

Abnormal heating of

 

Overload because of continuous operation

 

 

Let power drive cool after continuous use

 

motor

 

Insufficient cooling air

 

 

Clean the air-vent opening of the motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

Ridge Tool Company

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Contents Power Pipe Cutter 258XL Table of Contents 258/258XL Power Pipe Cutter Electrical Safety General Safety InformationWork Area Safety Personal SafetyCutter Safety Specific Safety InformationService Tool Use and CareAccessories Description, Specifications and Standard EquipmentSpecifications DescriptionAssembly Instructions Connecting Hydraulic Foot Pump to CutterPipe Cutter Inspection Pipe Cutter and Work Area Set-Up Using Pipe Supports Check the Power Drive to insure it is operating properlyOperating Instructions Cutting Thin Wall Pipe Changing the Cutter Wheel Special Procedures Adjusting Pivot Arm for Correct Pipe Size 258 Only Transporting Using The Transport Cart TransportingMaintenance Instructions Machine Storage Service and RepairTroubleshooting Troubleshooting Table Problem Cause CorrectionTronçonneuses à tuyaux 258 et 258XL Table des matières Consignes générales de sécuritéSécurité électrique Consignes générales de sécuritéSécurité du chantier Sécurité personnelleUtilisation et entretien de l’appareil Service après-venteConsignes de sécurité particulières Mise EN Garde Sécurité de l’interrupteurSpécifications Description, spécifications et équipements de baseSécurité de la tronçonneuse Equipements de baseAccessoires Assemblage de l’appareilInstallation de l’adaptateur d’entraînement n Inspection de la tronçonneuse à tuyauxPréparation de la tronçon- neuse et du chantier Mode d’emploi Utilisation de porte-tubesProcédés particuliers Coupe des tuyaux à parois mincesRemplacement des disques de tronçonneuse Retrait de la goupille fendue et de la broche de pivotTransport de l’appareil Utilisation du chariot de transportStockage de l’appareil Entretien et réparationsEntretien de l’appareil Dépannage Tableau de dépannage Problème Cause RemèdeCortatubos autopropulsados Nos y 258XL Índice Seguridad eléctrica Información general de seguridadSeguridad en la zona de trabajo Seguridad personalReparaciones Información específica de seguridadUso y cuidado del aparato Advertencia Seguridad del interruptorDescripción Descripción, especificaciones y equipo estándarSeguridad del Cortatubos EspecificacionesAccesorios Instrucciones para el montajeEquipo estándar Revisión del Cortatubos Figura 4 Instalación del Adaptador de accionamiento NoPreparación del Cortatubos y de la zona de trabajo Empleo de portatubos CuidadoInstrucciones para el funcionamiento Corte de tubos de pared delgadaProcedimientos especiales Recambio de la rueda de corteTransporte Figura 12 Desmonte el conjunto de la rueda de corteServicio de reparaciones Instrucciones para el mantenimientoAlmacenamiento del aparato Empleo de la carretilla de transporteTabla para la detección de averías Problema Causa Remedio Detección de averíasRidge Tool Company